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#1 Re: Exploration to Settlement Creation » Ring Habitat on Mars Doughnut Torus » Yesterday 19:09:43

There may have been a bit but not any thing that mattered.

I am going to think of another plan to build with the fabric, and regolith but targeting just 100 so that it can be repeated as many times as we need. Once its got air in it and not losing it we may be able to do counter pressure with more materials on the out side with more fabric and regolith. Interlocking the tiers for a finished shape.

I will create a new topic later

#2 Re: Exploration to Settlement Creation » WIKI Constructing things on Mars equipment needs » Yesterday 14:40:56

we have the electric bulldozer that can be telerobitic controled but are there other equipment that is mars ready
Absolutely — the bulldozer is just the first member of a whole family of “Mars‑ready” surface equipment.
If we define Mars‑ready as:

Fully electric (battery or tethered to reactor/ISRU power)

Tele‑operable with autonomy assist

Dust‑sealed, cold‑rated, low‑gravity‑stable

Mass and geometry compatible with a 40‑ton‑class lander

…then several categories of machinery can be adapted with surprisingly little redesign.

Below is a structured, engineering‑grade overview of what is Mars‑ready today (with modifications) and what can be made Mars‑ready with minimal redesign.

? 1. Earth machines that are closest to “Mars‑ready”
These are machines that already exist in electric or autonomous form on Earth and need only environmental hardening.

1.1 Compact & mid‑size electric excavators
Companies already sell battery‑electric excavators in the 2–15 ton class.

Why they’re Mars‑ready:
Fully electric powertrains

Hydraulic systems already sealed for dust

Autonomy kits exist (Built Robotics, SafeAI, Teleo)

Operate well in low‑speed, high‑torque tasks like trenching, berm building, regolith moving

Mars modifications:
Dust‑proofing of joints

Cold‑rated hydraulic fluids

Radiation‑tolerant electronics

Tether option to reactor pallet

Use cases: trenching for cables, digging reactor pits, burying habitats, regolith berms.

1.2 Telehandlers / rough‑terrain forklifts
These are critical for Starship hull repurposing, cargo unloading, and habitat assembly.

Why they’re Mars‑ready:
Electric telehandlers already exist

Boom‑arm geometry works well in low gravity

Autonomy kits exist

Can lift 2–5 tons even in Earth gravity → 6–15 tons equivalent on Mars

Mars modifications:
Wider stance for low‑g stability

Dust‑sealed telescoping boom

Cold‑rated hydraulics

Use cases: lifting reactor pallets, moving cargo, positioning hull sections.

1.3 Small electric wheel loaders
These are extremely useful for pad prep and regolith transport.

Why they’re Mars‑ready:
Electric loaders exist in 3–10 ton class

Simple drivetrains

Autonomy kits available

Mars modifications:
Dust‑proof bearings

Low‑g traction control

Thermal management for batteries

Use cases: moving regolith, clearing landing pads, feeding ISRU hoppers.

?️ 2. Equipment that needs moderate redesign but is feasible
2.1 Electric skid‑steer loaders
Compact, maneuverable, and easy to teleoperate.

Pros:
Very small footprint → fits in lander payload bay

Electric versions exist

Great for interior base construction

Cons:
Low‑g traction issues → needs ballast or wider stance

2.2 Autonomous haul trucks (mini‑dumpers)
Scaled‑down versions of mining haul trucks.

Pros:
Already autonomous in mining

Electric drivetrains exist

Perfect for regolith transport

Cons:
Need low‑g traction redesign

Dust sealing critical

2.3 Mobile cranes (electric)
Small 5–10 ton cranes can be adapted.

Pros:
Essential for assembling large structures

Electric winches exist

Cons:
Stability in 0.38 g requires outriggers and ballast

Needs wide stance

? 3. Equipment that is not Mars‑ready yet but can be designed fresh
These require more substantial redesign but are absolutely buildable.

3.1 Regolith graders / compactors
Mars needs pad compaction for Starship reuse.

Requirements:
Vibratory compactor redesigned for low gravity

Electric drive

High‑mass roller (ballasted)

3.2 Regolith trenchers
For long cable runs and piping.

Requirements:
Dust‑proof chain trenchers

Electric drive

Autonomous path following

3.3 Modular robotic arms on mobile bases
Think “construction Roomba with a 6‑DOF arm.”

Requirements:
Radiation‑tolerant actuators

Dust‑sealed joints

Autonomous manipulation

? 4. Powering all this equipment
Since you already have a 3–4 ton reactor pallet the bulldozer can tow, the same pallet can power:

Bulldozer

Excavator

Loader

Telehandler

Haul truck

Using:

Tethered power for continuous operation

Battery packs for short‑range untethered tasks

Swap‑and‑charge stations near the reactor pallet

This is exactly how Antarctic bases operate heavy equipment in extreme cold.

? 5. What fits inside your 40‑ton lander?
Your lander can deliver:

One 6‑ton bulldozer, or

One 8–10 ton excavator, or

Two 3–4 ton loaders, or

One telehandler + one small loader, or

A mixed pallet of smaller robots

We can design the payload bay geometry to match whichever fleet you want.

If you want, I can now:
Build a full Mars surface equipment fleet for your base

Size each machine’s mass, footprint, and power draw

Design a deployment sequence from your HIAD lander

Create a Mars construction operations plan for the first 30 sols

Just tell me which direction you want to push next.

#3 Re: Interplanetary transportation » Forty 40 Ton Mars Delivery Mechanism » Yesterday 14:36:51

Here is a clean sheet design no specified fuels, engines ect.

delivery of 40 T payload to mars surface launched from earth rocket fresh design
See my thinking

You’re speaking my language here—let’s sketch a clean, end‑to‑end architecture for “40 t to Mars surface” as a design target, not just a slogan.

High-level architecture
Segment            Function                            Rough mass scale           Key design choices
Earth launch    Put full Mars stack in LEO    ~250–350 t to LEO           New heavy launcher or multi‑launch assembly
In-space stage    LEO → TMI, maybe MOI    ~80–120 t propellant            Chemical or NTR, with or without aerocapture
Mars lander    EDL + 40 t payload           ~70–110 t at Mars entry    Supersonic retroprop + aeroshell + maybe chute
Payload            Delivered to surface              40 t                            Cargo, habitat, ISRU, etc.

I’ll assume chemical propulsion and aerocapture/entry (no propulsive MOI), because that’s the most “buildable soon” path.

Step 1: Mars entry mass and lander sizing
For 40 t delivered to the surface, a realistic landed-mass fraction (payload / entry mass) for a big, powered‑descent lander is around 0.35–0.45 if you’re aggressive but not magical.

Let’s pick 0.4 as a design target: ? entry ≈ 40 t     0.4 = 100 t

So:

Entry mass: ~100 t

Payload: 40 t

EDL hardware + structure + residuals: ~60 t

EDL concept:

Aeroshell: Rigid, lifting body or blunt cone, diameter ~10–12 m.

Entry: Aerocapture directly from hyperbolic arrival into a steep entry corridor.

Supersonic phase: Possibly a small ring‑parachute or none; rely mostly on lift + retroprop.

Powered descent: Methalox or hypergolic engines, throttling to soft land with 10–20% propellant margin.

Step 2: Trans-Mars injection mass
Assume we inject the 100 t entry vehicle directly onto a Mars transfer trajectory (no Mars orbit insertion burn—pure aerocapture/entry).

For a Hohmann‑like transfer:

Δv (LEO → Mars transfer): ~3.6–3.8 km/s (including some margin)

Chemical stage Isp: ~360 s (hydrolox) or ~340 s (methalox)

Use the rocket equation with Isp = 360 s: Δ ? = ??? ?0 ln (?0 ??) 3,800 = 360 ⋅ 9.81 ⋅ ln (?0 100) ln (?0 100) ≈ 3,800 3,531.6 ≈ 1.08 ⇒
?0 100 ≈ ? 1.08 ≈ 2.94 ⇒ ?0 ≈ 294 t

So: Mass in LEO (lander + TMI stage + prop): ~300 t

Dry mass of TMI stage: say 15–20 t

Propellant: ~180–200 t

That’s a single 300 t‑to‑LEO stack or multiple launches assembled in orbit.

Step 3: Earth launch system
You now have two basic architectural choices:

Single super‑heavy launcher

Capability: ~300 t to LEO (expendable or partially reusable).

Configuration: 2.5‑stage or 3‑stage, LOX/CH4 or LOX/LH2 core, strap‑on boosters.

Advantage: No on‑orbit assembly; simpler operations.

Disadvantage: Very large, expensive, and politically heavy.

Multi‑launch with orbital assembly/refueling

Example: 3–4 launches of ~80–120 t to LEO each.

Ops:

Launch lander dry + TMI stage structure.

Launch 2–3 tanker flights to fill the TMI stage.

Advantage: More incremental, uses a “medium‑super‑heavy” class instead of a monster.

Disadvantage: On‑orbit docking, prop transfer, schedule complexity.

For a “fresh design,” I’d lean toward option 2: a modular heavy launcher (~100 t to LEO) plus a standardized Mars cargo stack.

Step 4: A concrete “fresh” concept
4.1. Earth launcher
Name: “MHL‑100” (Modular Heavy Lifter, 100 t to LEO)

Performance: 100 t to 400 km, 28° LEO, expendable; 70 t reusable.

Stages:

First stage: LOX/CH4, ~4,000–5,000 t liftoff mass, cluster of ~9–15 engines.

Second stage: LOX/LH2 or LOX/CH4, ~150–200 t propellant, 1–2 vacuum engines.

Reusability: First stage downrange landing; second stage expendable for Mars missions.

4.2. Mars cargo stack (per 40 t delivery)
Element A (lander):

100 t Mars entry mass.

Integrated aeroshell + tanks + engines.

Payload bay sized for 40 t, ~6–8 m internal diameter.

Element B (TMI stage):

Dry mass: ~20 t.

Propellant: ~180 t LOX/LH2 or LOX/CH4.

Docking ports + prop transfer interfaces.

4.3. Launch sequence (3–4 launches)
Launch 1:

Put lander (100 t) into LEO.

Launch 2:

Put TMI stage (dry, 20 t) + some propellant into LEO.

Dock to lander.

Launch 3 & 4:

Tanker flights delivering propellant to fill TMI stage to ~200 t.

Departure:

TMI burn sends the 100 t lander to Mars.

Stage is discarded or sent to disposal trajectory.

Arrival and EDL:

Direct entry, aerothermal braking, then powered descent.

40 t payload on the surface.

Step 5: Where this gets interesting for you
This 40 t delivery architecture becomes a standard “unit”:

Every campaign window, you can send N × 40 t to the surface by repeating the stack.

The lander geometry can be standardized, and you can swap payloads: habitats, ISRU plants, bulldozers, tank farms, etc.

The MHL‑100 launcher and TMI stage are reusable design primitives for your broader Mars base architecture.

If you want, next step we can:

Lock in exact lander geometry (diameter, deck layout, tank placement, engine count).

Do a more precise mass budget for the EDL propellant and structure.

Or design a variant that can also bring a small ascent stage or sample return canister back to Mars orbit.

add retro propulsion, inflatable HIAD for mars EDL with landing legs
See my thinking
You’re dialing this exactly where it gets fun—let’s wrap the 40 t lander in an inflatable HIAD, then hang a proper retro‑prop/leg system off it.

1. Target masses and fractions
Payload to surface: 40 t

Landed mass (payload + structure + residuals): ~70 t

Entry mass (with HIAD + full descent prop): ~100 t (same design target as before)

So we’ll work with: ? entry ≈ 100 t  ? landed ≈ 70 t

Descent propellant: ~25–30 t (depending on Isp and ignition altitude)

2. HIAD geometry and role
Concept: A rigid central body (lander) with an inflatable, stacked‑torus HIAD that deploys before entry.

Central lander body:

Diameter: 6–7 m cylindrical core.

Height: 8–10 m including tanks and payload bay.

HIAD:

Inflated diameter: 12–14 m (gives you a big ballistic coefficient reduction).

Shape: 60–70° half‑angle, slightly lifting (offset CG for cross‑range and corridor control).

Mass: ~5–8 t (structure, TPS, inflation system).

Function:

Cuts peak decel and heating.

Reduces terminal velocity at retro‑prop ignition altitude.

Keeps the retro‑prop burn shorter and prop mass reasonable.

3. EDL sequence with HIAD + retroprop
Cruise & approach:

Lander arrives on hyperbolic trajectory.

Attitude control aligns for entry; HIAD is stowed.

HIAD deployment:

At a few minutes before entry interface, HIAD inflates and rigidizes.

Central body is now “buried” behind the HIAD, engines and legs tucked inside the wake.

Atmospheric entry:

HIAD takes the heating and loads.

Modest lift via CG offset for corridor control.

Peak decel ~5–7 g, depending on entry speed and flight path angle.

Subsonic/supersonic transition:

You can skip parachutes entirely or use a small drogue; assume no main chute for simplicity.

At Mach ~2–3, you start preparing for retro‑prop.

HIAD jettison + retro‑prop ignition:

At a pre‑set dynamic pressure/altitude (e.g., 8–12 km), HIAD is cut loose on frangible joints and pushed away with springs.

Lander flips to engines‑down attitude.

Retro‑prop engines ignite and throttle to arrest vertical velocity.

Terminal descent and landing:

Guidance shapes a near‑vertical final approach.

Landing legs deploy during the last ~1–2 km.

Touchdown with ~1–2 m/s vertical velocity.

4. Retro‑propulsion sizing
Assume:

Mass at ignition: ~80–90 t (you’ve burned off some TPS/consumables, but still have full descent prop).

Mass at touchdown: ~70 t.

Δv needed for powered phase: ~600–800 m/s (depends on how deep you ride the atmosphere).

Take Δv = 700 m/s, Isp = 340 s (methalox): Δ? = ??? ?0 ln (?0 ??) 700 = 340 ⋅ 9.81 ⋅ ln (?0 70) ⇒ ln (?0 70) ≈ 0.21 ⇒ ?0 70 ≈ 1.23 ⇒
?0 ≈ 86 t

So:

Descent propellant: ~16 t (plus margin → design for 20–25 t).

Thrust requirement:

Mars gravity:
?? ≈ 3.71 m/s2.

For 90 t: weight ≈ 333 kN.

With 2× margin for decel: ~700 kN total thrust.

Engine layout:

4 engines × 200 kN each (800 kN total) around the base ring.

Deep throttling to ~20–30% for final hover/flare.

Gimbaled for attitude control; RCS for fine trim.

5. Landing leg system
With a 6–7 m core and HIAD jettisoned, you can use a wide‑stance leg system:

Number of legs: 4 or 6; I’d pick 6 for redundancy and softer soil.

Deployed radius: 8–9 m footprint (legs extend beyond the core diameter).

Stroke: 1–1.5 m crushable/energy‑absorbing stroke.

Design loads:

Assume 1.5 g vertical at touchdown (including margin).

For 70 t landed mass: ~1,030 kN total → ~170 kN per leg (6 legs).

Geometry:

Legs hinged at the lower tank ring.

Folded up along the side of the core during HIAD‑covered phases.

After HIAD jettison and flip, legs deploy outward and downward.

6. Putting it all together as a “standard unit”
Mars cargo lander (HIAD + retroprop + legs):

Entry mass: 100 t

HIAD: 12–14 m inflatable, 5–8 t

Descent propellant: 20–25 t methalox

Engines: 4 × 200 kN, Isp ~340 s

Landed mass: 70 t

Payload: 40 t

Legs: 6‑leg system, 8–9 m footprint

This slots cleanly into the earlier architecture: ~300 t in LEO (lander + TMI stage + prop) gives you 40 t on Mars surface with a reusable design pattern.

If you want to go deeper, we can next:

Lock exact HIAD diameter and torus stack vs entry mass and β.

Sketch a plan view of the lander base: engine ring, leg attach points, and payload bay footprint.

#4 Re: Meta New Mars » Housekeeping » Yesterday 13:08:02

Today for mars is
17/03/38
38449

Today for earth is
02/16/26
26047

Found more GW GW Johnson to consider Two Stage rocket design and performance. plus more stuffed into dropbox launched from earth

HLS video SpaceX's INSANE New Starship Design to Moon without Refuel LEAKED Shocked NASA!


slide set and some presentation notes for the 40 tons-of-cargo 1-way lander thin posting

By the way not putting content into the topic is still causing harm to actual discussion as the material is lost when not done in what appears as private conversation that is not searchable.

#5 Re: Human missions » space x going to the moon instead of mars » Yesterday 12:52:31

Starship HLS lunar lander never did make sense for the moon as an expendable rocket, sure its got payload mass but that does not make it practical.

#6 Re: Human missions » space x going to the moon instead of mars » Yesterday 12:50:08

RGClark wrote:
RGClark wrote:

NASA and the military brass are becoming increasingly disenchanted with the SpaceX progress on the Starship HLS lunar lander. Eric Berger in an article discussed some possible alternative options being offered that NASA could use to beat or match China in getting back to the Moon. The one deemed most likely would use Blue Origin’s Blue Moon Mk1 cargo lander instead as a manned lander:

How America fell behind China in the lunar space race—and how it can catch back up.
Thanks to some recent reporting, we've found a potential solution to the Artemis blues.
ERIC BERGER – OCT 2, 2025 7:30 AM |
“Here comes the important part. Ars can now report, based on government sources, that Blue Origin has begun preliminary work on a modified version of the Mark 1 lander—leveraging learnings from Mark 2 crew development—that could be part of an architecture to land humans on the Moon this decade. NASA has not formally requested Blue Origin to work on this technology, but according to a space agency official, the company recognizes the urgency of the need.”
https://arstechnica.com/space/2025/10/h … h-back-up/

This plan would not need any refueling launches, unlike the larger Blue Moon Mk2 manned lander. I’m puzzled though by the statement in the article it would use “multiple” Mk1’s. Presumably that would take multiple New Glenn launches?

I had suggested it might be doable using a single Blue Moon Mk1 launched on a single New Glenn. This though would require New Glenn reaching its intended payload capacity of 45 tons reusable, 60+ tons expendable:

Could Blue Origin develop a lander for Artemis III?
https://www.reddit.com/r/BlueOrigin/s/DjyRJUVC2E


  Bob Clark

The plan appears to use multiple Blue Moon Mk1 landers launched on multiple New Glenns, though not using refueling. It’s likely though it can be launched on a single New Glenn but in expendable format. The reason is a 45 ton payload capability as partially reusable likely means a 60+ ton capability as an expendable. Based on the 21 ton size of the Blue Moon Mk1 with the capability to do land 3 tons on the Moon as a one-way lander, its propellant/dry mass ratio is likely 18 tons/3 tons. Consider then the Delta IV Heavy’s upper stage, the same stage used as the interim upper stage on the SLS Block 1, could serve as the Earth departure stage for this lander. The spec’s on the DIVH upper stage are:

Second stage – DCSS
Height  13.7 m (45 ft)
Empty mass   3,490 kg (7,690 lb)
Gross mass  30,710 kg (67,700 lb)
Propellant mass  27,220 kg (60,010 lb)
Powered by  1×RL10-B-2
Maximum thrust  110 kN (25,000 lbf)
Specific impulse. 465.5 s (4.565 km/s)
Burn time  1,125 seconds
Propellant  LH2 / LOX
https://en.wikipedia.org/wiki/Delta_IV_ … pabilities

Then this can make the ca. 3,000 m/s delta-v needed for translunar injection(TLI):

465.5*9.81Ln(1+27.22/(3.49 + 25)) =3,062.362

Blue Origin could use this stage or, more likely, derive a comparable one from two copies of the Blue Moon Mk1.

  Bob Clark

#7 Re: Meta New Mars » Housekeeping » Yesterday 10:00:28

found the GW image and its a large based capsule with struts landing legs. reverse engineering from Dragon
F7+Merc+lander.bmp

The page is here for the rocket that pushes the payload to mars

GW's site Chemical Mars Lander Designs “Rough-Out” 2012

#8 Re: Exploration to Settlement Creation » Ring Habitat on Mars Doughnut Torus » Yesterday 09:51:44

surprise we are still in the same range for material mass whether its the 304L or the Austenitic High-Manganese Steel: roughly 1,000 tons for the same tubing dimensions

#9 Re: Interplanetary transportation » Forty 40 Ton Mars Delivery Mechanism » Yesterday 09:10:24

bumping for all to find for delivery to payload of construction items.

The rockets landing on mars require the EDL systems but to change the equation for payload mass to not require more fuel for retro propulsion means changing the amount of atmospheric drag. These are just the small changes of the HIAD inflatable, Expandable heat shield, ADEPT umbrella structured fabric, and any other ballistic ballute type which can add just minimal mass but gain mass to the surface.


It does not change the core of the rocket or its landing legs or other structures used to make it set stable on the Martian surface. It is just how we cheat to get more mass to the surface with the same rocket.

#10 Re: Exploration to Settlement Creation » Wiki Landing Site preparation mission » Yesterday 09:04:35

Here is the topic Forty 40 Ton Mars Delivery Mechanism

Landing 40 metric tons or more at a time on the surface of Mars is a critical requirement for human missions, representing a massive technological leap from the ~1 metric ton currently landed by NASA's largest robotic missions.


Key Aspects of the "40 Tons to Mars" Challenge:
The Technical Challenge: Landing heavy, human-rated payloads (40–100+ tons) requires landing systems that can manage descent through the thin Martian atmosphere, a feat currently beyond proven operational capabilities.
Mission Requirements: NASA studies and industry experts suggest that approximately 40 to 80+ tons of useful, landed mass—including habitats, supplies, and return vehicles—are required per crewed mission.
SpaceX Starship Capability: SpaceX’s Starship is designed to carry over 100 tons of cargo to the surface of Mars, with plans to use the vehicle's large payload capacity to deliver infrastructure and enable propellant production (ISRU) on the surface.
Alternative Approaches: Some proposals suggest delivering 40 tons of return propellant directly, or alternatively, delivering 40 tons of water to be converted into propellant on the surface to simplify missions.


Challenges and Solutions:
Entry, Descent, and Landing (EDL): Because the Martian atmosphere is too thin to slow down heavy spacecraft with parachutes alone, new technologies like supersonic retro-propulsion are necessary.
Power and Infrastructure: Landing 40+ tons allows for the deployment of heavy, efficient power sources (such as nuclear reactors) rather than relying on massive solar arrays.
Return Trip: The 40-ton target is often tied to delivering the necessary equipment to produce return propellant on-site (In-Situ Resource Utilization - ISRU).


The goal of landing 40+ tons is considered crucial for making human exploration, and potential settlement, of Mars viable by the 2030s-2040s

How to make a hard surface might be the issue to solve once we are there

Starship concrete Mars landing pad

#12 Re: Exploration to Settlement Creation » wiki mission cycle planning for Mars » Yesterday 08:29:18

The logistics of building on mars is a situation that needs a means to prepare for landings of larger ships for mars which can not land currently.

Wiki Landing Site preparation mission using a 40 mT payloads

items that we require on the surface WIKI Constructing things on Mars equipment needs

wiki Block 4 starship first mission propellant creation system required for a crewed ship to be up and functional

#14 Re: Exploration to Settlement Creation » WIKI Starship repurposed to make or build what we need » Yesterday 08:22:33

Here is the double torus exoskeleton

Still waiting on decision for the exoskeleton but in the mean while even copilots gives and errored view that we can work with.


file.php?id=238

It was confused for the saddle area tie in of the domes and cutting the sections of each then bridging them but that may be the locations for the airlocks on each side

Have been working on a duel mars to earth calendar for side by side use in Excel manually done.

The reuse of the 304L is looking to change direction for some uses.

Change of direction due to starships ability to land near work site which forces site prep landings of equipment to sent with a 40 mT cargo payload ship.


kbd512 wrote:

SpaceNut,

Here are some documents for your AI program to evaluate, related to the use of Austenitic High-Manganese Steel:

Material Properties, Applications, Q&A:
High-Manganese Steel: Properties, Performance, and Applications

General Welding Info:
How to Weld Hadfield (Austenitic Manganese) Steel

A Welding Procedure Example:
Welding of Austenitic Manganese Steel

Historical and Casting Info
Man of Steel: Austenitic Manganese Steel

South Korean Base Metal and Weld Qualification Testing for LNG Tankers:
Fracture Toughness Characteristics of High-Manganese Austenitic Steel Plate for Application in a Liquefied Natural Gas Carrier

Casting Process Info:
Cast Austenitic High Managanese Steels - Some Practical Notes

India's Acceptance Testing Criteria:
Guidelines on Approval of High Manganese Austenitic Steel for Cryogenic Service

Specific Named Grades of Low-Temperature Capable Tubing / Piping:
Sunny Steel - Low-Temperature Service Pipe

If we're not going to send the Starships all the way to Mars, then there is no source of 304L, so payloads consisting of austenitic high-Manganese steel tubing can be sent to the surface of Mars using NASA's HIAD inflatable heat shields and storable chemical propellants for retro-propulsion.  Austenitic high-Manganese steels suitable for cryogenic temperatures possess room temperature yield strengths more than double that of 304L.  We could use 56ksi as our yield strength, which would be typical for 25% Manganese steel.  304L is a very weak structural steel, with a nominal yield strength of only 28ksi, hence my desire to use a much stronger material to reduce the mass of steel required for habitation structures.

The upside is that we don't need metal smelting / seamless tube forming equipment and power sources, nor tools to deconstruct and recycle the Starship propellant tank structures, only tubing bending and welding equipment.  That change drastically simplifies the types of equipment required for pressurized surface habitation construction and reduces the energy requirement to something far more manageable with minimal surface power infrastructure.

#15 Re: Exploration to Settlement Creation » Wiki Landing Site preparation mission » Yesterday 08:18:36

How to get large payloads to mars with smaller rockets require the EDL's to make it possible.

Here is one of the topics that contain the hyper cone
Ballistic Delivery of Supplies to Mars: Lithobraking post #9

Air bag drop

HIAD inflatable drag increasing

ADEPT umbrella heat shield

Here is what it looks like if things do not work
26694_1-PIA25219-web.jpg


Heat Shield Design Manufacture Application Maintenance several posts contained all three types

Again multiple posts Heat on aerobreak

#16 Re: Exploration to Settlement Creation » wiki Block 4 starship first mission propellant creation » Yesterday 08:15:45

Change of direction due to starships ability to land near work site which forces site prep landings of equipment to sent with a 40 mT cargo payload ship.

single expendable deliveryfile.php?id=237

#17 Re: Exploration to Settlement Creation » Ring Habitat on Mars Doughnut Torus » Yesterday 08:08:03

Change of direction due to starships ability to land near work site which forces site prep landings of equipment to sent with a 40 mT cargo payload ship.


kbd512 wrote:

SpaceNut,

Here are some documents for your AI program to evaluate, related to the use of Austenitic High-Manganese Steel:

Material Properties, Applications, Q&A:
High-Manganese Steel: Properties, Performance, and Applications

General Welding Info:
How to Weld Hadfield (Austenitic Manganese) Steel

A Welding Procedure Example:
Welding of Austenitic Manganese Steel

Historical and Casting Info
Man of Steel: Austenitic Manganese Steel

South Korean Base Metal and Weld Qualification Testing for LNG Tankers:
Fracture Toughness Characteristics of High-Manganese Austenitic Steel Plate for Application in a Liquefied Natural Gas Carrier

Casting Process Info:
Cast Austenitic High Managanese Steels - Some Practical Notes

India's Acceptance Testing Criteria:
Guidelines on Approval of High Manganese Austenitic Steel for Cryogenic Service

Specific Named Grades of Low-Temperature Capable Tubing / Piping:
Sunny Steel - Low-Temperature Service Pipe

If we're not going to send the Starships all the way to Mars, then there is no source of 304L, so payloads consisting of austenitic high-Manganese steel tubing can be sent to the surface of Mars using NASA's HIAD inflatable heat shields and storable chemical propellants for retro-propulsion.  Austenitic high-Manganese steels suitable for cryogenic temperatures possess room temperature yield strengths more than double that of 304L.  We could use 56ksi as our yield strength, which would be typical for 25% Manganese steel.  304L is a very weak structural steel, with a nominal yield strength of only 28ksi, hence my desire to use a much stronger material to reduce the mass of steel required for habitation structures.

The upside is that we don't need metal smelting / seamless tube forming equipment and power sources, nor tools to deconstruct and recycle the Starship propellant tank structures, only tubing bending and welding equipment.  That change drastically simplifies the types of equipment required for pressurized surface habitation construction and reduces the energy requirement to something far more manageable with minimal surface power infrastructure.

#18 Re: Exploration to Settlement Creation » Ring Habitat on Mars Doughnut Torus » Yesterday 08:05:19

Here is the double torus exoskeleton

Still waiting on decision for the exoskeleton but in the mean while even copilots gives and errored view that we can work with.

file.php?id=238

It was confused for the saddle area tie in of the domes and cutting the sections of each then bridging them but that may be the locations for the airlocks on each side

Have been working on a duel mars to earth calendar for side by side use in Excel manually done.

#20 Re: Science, Technology, and Astronomy » Google Meet Collaboration - Meetings Plus Followup Discussion » 2026-02-15 20:41:56

The decisions made so far include:

1) 1000 person habitat design goal
2) Ring shape for the habitat (full or 1/2 toroid to be determined)
3) 40 ton shipments. This is a precedent set by NASA and most payloads for the habitat should break down to that limit
4) I'm not aware of any more rock solid decisions beyond those... next week may show opportunities for more decisions

We have opportunities for decision pending...
kbd512 has suggested bags of regolith as elements of the interior of the ring habitat.  This is an alternative to the basalt blocks considered earlier.
Where the bags would be hung is not yet clear. The could be inside the frame, outside the frame or both.


Nasa was looking to increase what they landed on mars but that is a minimal crew landing not to stay.

The exoskeleton holds the bags of regolith, which forces the issue as its on the inside of the metal framing not on the actual habitat.


related topics for mars EDL are in housekeeping which include the HIAD, ADEPT, Hyper-cone ect...

#21 Re: Meta New Mars » Housekeeping » 2026-02-15 20:39:32

Here is one of the topics that contain the hyper cone
Ballistic Delivery of Supplies to Mars: Lithobraking post #9

Air bag drop

HIAD inflatable drag increasing

ADEPT umbrella heat shield

Here is what it looks like if things do not work
26694_1-PIA25219-web.jpg


Heat Shield Design Manufacture Application Maintenance several posts contained all three types

Again multiple posts Heat on aerobreak

#22 Re: Exploration to Settlement Creation » Wiki Landing Site preparation mission » 2026-02-15 19:32:24

asking for engine and propellant change

I would like to change engines to the super draco and hydrogel fuels
See my thinking
You’re making a pretty big architectural pivot here—doable, but it changes the whole “ecosystem logic” of the lander.

Let me split this into two parts: SuperDraco reality, and what “hydrogel fuels” could mean in a Mars context.

SuperDraco as main landing engines
What they are:

Type: Hypergolic, pressure‑fed engines

Propellants: NTO + MMH (or similar)

Thrust (per engine, vacuum): ~73 kN

Isp: ~235–250 s (much lower than Raptor‑class methalox)

To match your previous 600–800 kN thrust band, you’d need on the order of:

8–12 SuperDracos clustered around the base

Total thrust:

8
×
73

580
 kN
to
12
×
73

876
 kN
Implications:

Pros:

Very deep throttling.

Instant start/stop, multiple restarts.

Mature tech, simple pressure‑fed plumbing.

Great for terminal descent and hover‑slam control.

Cons:

Much lower Isp → more propellant mass for the same Δv.

Toxic, corrosive propellants → handling, contamination, and long‑term surface ops issues.

Breaks methalox commonality with Starship and ISRU.

For an EDL‑only expendable lander, SuperDracos can work, but your wet mass will go up for the same performance, or your payload will go down for the same mass.

“Hydrogel fuels” — what do you mean?
This phrase is ambiguous, and it matters a lot. It could mean:

Gelled hypergolic propellants (e.g., gelled MMH/NTO or green hypergols)

Gelled cryogenics (e.g., gelled LOX/CH₄ or LOX/H₂)

Green monoprop/bi‑prop gels (AF‑M315E‑like, but gelled)

Each of these has different:

Density (affects tank size and lander geometry)

Storability (important for months‑long cruise to Mars)

Isp (directly hits your landed mass or bulldozer size)

If you want a SuperDraco‑style, pressure‑fed, storable system, the most realistic interpretation is:

Gelled hypergolic bi‑prop (storable, higher density, slightly better safety/handling than classic NTO/MMH, but still not “nice”).

What changes in the lander if we go SuperDraco + storable gel?
Structurally and operationally, your landing system can stay almost the same:

Same 6 m diameter, ~24 m tall lander

Same clamshell ramp

Same wide landing legs

Same bulldozer + reactor payload

But under the skin:

Engine bay:

Ring of 8–12 SuperDraco‑class engines instead of 3 big Raptors.

Smaller nozzles → more clearance for legs and heat shield cutouts.

Tanks:

Two storable‑prop tanks (oxidizer + fuel gel) instead of LOX/CH₄.

Likely smaller volume (higher density) but higher mass fraction (heavier tanks, pressurization).

Mass budget:

More propellant mass for the same Δv because of lower Isp.

But simpler feed system (pressure‑fed, no turbopumps).

Net effect: the lander probably stays in the same 80–90 t to Mars band, but:

You trade methalox efficiency + ISRU compatibility 
for

Storability + simplicity + SuperDraco heritage.

Where I’d suggest we go next
Before I lock in numbers, I need one thing from you:

When you say “hydrogel fuels,” do you mean:

Gelled hypergolic storable propellants (SuperDraco‑like, pressure‑fed, toxic but simple), or

Some kind of gelled methalox / cryogenic system (trying to keep CH₄/LOX in a gel form), or

Something else entirely that you have in mind?

Once you pick (1) or (2) (or clarify your own idea), I can:

Rebuild the mass budget for a SuperDraco/gel lander, and

Redraw the engine bay + leg layout around a ring of smaller engines instead of 3 big Raptors.

redraw
Great — since you said “redraw”, I’ll give you a clean, updated layout of the lander specifically redesigned around SuperDraco‑class engines and gelled hypergolic propellants, instead of methalox Raptors.

This is a full architectural redraw, not just a tweak.
Here’s the new configuration, optimized for:

8–12 SuperDraco engines

Storable gel hypergolic propellants

Expendable lander

Clamshell ramp deployment

6‑meter diameter, ~24‑meter height

? REDRAWN LANDER — SUPERDRACO + GEL PROPELLANT VERSION
Below is the updated geometry and subsystem layout.

1. Overall Shape (Side View)
Code
          ┌───────────────────────────┐
          │     Payload Bay           │
          │   (Bulldozer + Reactor)   │
          │   5.5 m ID × 6–8 m tall   │
          └───────────┬───────────────┘
                      │
          ┌───────────┴───────────────┐
          │  Upper Gel Oxidizer Tank   │
          │   (Gelled NTO derivative)  │
          └───────────┬───────────────┘
                      │
          ┌───────────┴───────────────┐
          │   Lower Gel Fuel Tank      │
          │   (Gelled MMH derivative)  │
          └───────────┬───────────────┘
                      │
          ┌───────────┴───────────────┐
          │  Engine Bay (8–12 SDs)     │
          │  Ring‑mounted SuperDracos  │
          └────────────────────────────┘
             \   \   \   \   \   \   \
              \   \   \   \   \   \   \
               Wide 9–10 m landing legs
2. Engine Bay (Top‑Down Redraw)
SuperDracos are small, so we use a ring layout instead of a central cluster.

Code
             ┌───────────────────────┐
             │       6 m dia         │
             │                       │
             │   ○   ○   ○   ○   ○   │
             │ ○                   ○ │
             │   ○   ○   ○   ○   ○   │
             └───────────────────────┘
Legend:

○ = SuperDraco engine

Engines evenly spaced around the perimeter

8, 10, or 12 engines depending on thrust requirement

Why this works
SuperDracos are pressure‑fed, so no turbopumps.

Ring layout gives:

Excellent gimbal authority

Redundancy (you can lose 1–2 engines)

Clear space in the center for:

Landing leg actuators

Ramp hinge structure

Propellant feed manifolds

3. Propellant Tanks (Gelled Hypergolic)
Upper Tank: Gelled Oxidizer (NTO‑derived)
High density → smaller tank volume

Storable for months → ideal for Mars cruise

Pressure‑fed → spherical or near‑spherical dome

Lower Tank: Gelled Fuel (MMH‑derived)
Also storable

Slightly lower density than oxidizer

Sits above engine bay for short feedlines

Tank Geometry
Because gels are denser than cryogenics:

Tanks are shorter

Lander can be shorter overall

Center of mass is lower, improving landing stability

4. Clamshell Ramp (Updated for Hypergolic Layout)
The ramp system stays almost identical to the methalox version, but the internal structure changes:

Ramp hinges attach to the lower tank ring, not the engine skirt.

Gel tanks allow more internal volume near the bottom → bulldozer can sit even lower.

Ramp length: 5–6 meters

Ramp angle after kneeling: 15–20°

Ramp Sequence
Lander kneels on ramp side

Clamshell unlatches

Ramp swings down

Deck lip deploys

Bulldozer drives out

5. Landing Legs (Unchanged Geometry)
Still using:

6 or 8 legs

9–10 meter footprint

Crush‑core pads

Optional auger‑tip anchors

SuperDraco ring engines give more clearance for leg mounts.

6. Mass Budget (Updated for Hypergolic System)
Hypergolic gels → lower Isp → more propellant needed.

New estimates:
Dry mass: 42–48 t

Propellant (gel): 35–45 t

Bulldozer: 6 t

Reactor: 3–4 t

Misc cargo: 2 t

Total to Mars: ~88–95 t
Still inside Starship’s expendable payload capability.

7. What This Redraw Achieves
✔ Fully storable propellants
No boiloff, no cryo insulation, no chilldown.

✔ Simpler plumbing
Pressure‑fed → no turbopumps → fewer failure modes.

✔ More engines = more redundancy
Lose one? Lose two? Still land.

✔ Lower center of mass
Gelled propellants are dense → tanks compact → bulldozer sits lower.

✔ Ramp deployment even easier
Shorter tanks = lower deck height = shallower ramp.

If you want, I can now produce:
A. A clean ASCII blueprint of the full lander
B. A top‑down structural diagram showing tank walls, ramp cutout, and engine ring
C. A mass‑optimized version (8 engines vs 12 engines)
D. A landing sequence diagram updated for SuperDracos
E. A bulldozer envelope drawing inside the new bay

#24 Re: Science, Technology, and Astronomy » Google Meet Collaboration - Meetings Plus Followup Discussion » 2026-02-15 15:51:15

Hopefully all are rested from the weekend off and ready to talk Mars.

I have several items that we can make note of, landing site preparation of how to achieve when starship can not.
How to make use of what we do land on the surface to gain the Mars foothold we desire.
Plus thinking big for the future down the road once enough ability is present.

#25 Re: Meta New Mars » Housekeeping » 2026-02-15 15:44:09

Still waiting on decision for the exoskeleton but in the mean while even copilots gives and errored view that we can work with.

file.php?id=238

It was confused for the saddle area tie in of the domes and cutting the sections of each then bridging them but that may be the locations for the airlocks on each side

Have been working on a duel mars to earth calendar for side by side use in Excel manually done.

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