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#326 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-13 09:08:22

The advantage is SpaceX would be fully reusable, so the cost would be less. The other launch companies only show middling interest in reusability.
SpaceX making a whole new launcher to cover this smaller launch market would be very expensive. The SSTO approach though would only use an extra alt. comp. attachment to the nozzle and heat shield for the reusable SSTO F9 booster.

   Bob Clark

#327 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-12 08:18:58

kbd512 wrote:

SpaceNut,
STS had ~5,250ft^2 worth of tiles.  The surface area of a "straight cylinder" Falcon 9 rocket is at least 835.17ft^2 / 8,990ft^2, excluding any surface area increases associated with a larger / more useful payload fairing surface area.  So, we're closing in on double the heat shield area.  It could be made from PICA-X to reduce costs, but even PICA-X has mass associated with it.  Let's say PICA-X is just 0.2g/cm^3 and the insulation and mounting solution is 0.1m thick, then 83.566m^3 * 200kg/m^3 = 16,713.2kg seems like a reasonable heat shield mass.
There is no way that this fictional SSTO Falcon 9 made from CNT composite and PICA-X would beat a TSTO Falcon 9 made from conventional metals in terms of payload performance if all stages of both vehicles are designed to be reusable.  It's physically impossible.
...

Note it doesn't have to equal the two stage F9 in payload, but only be able to lift enough payload to be profitable. The partially reusable, two-stage F9 is able to lift in the range of 16 tons to LEO. Suppose a fully reusable SSTO F9 is able to lift, say, 8 tons to LEO. If a customer only needs 8 tons to LEO, why should he pay for the higher capacity? Keep in mind most payloads to LEO do not need the full 16 tons to LEO of F9. SpaceX wanted to give the F9 FT the higher capacity so it could cover those customers that needed it. But in reality it's a small proportion of the customers who do.

The heat shield mass probably can be less than your estimate. According to the Spaceflight101 page on the F9 FT, the diameter is 3.66 m and the height of the first stage is 42 m. The full area of the cylindrical first stage is Pi*(3.66)*(42) = 490 m^2. But we'll only need to cover the bottom half, so only 245 m^2. Then the mass of the PICA-X heat shield will be in the range of 5,000 kg.

Also, nobody knows how much the F9 with altitude compensation can get to LEO because nobody ever calculated it for dense propellants.

  Bob Clark

#328 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-10 12:05:11

kbd512 wrote:

Bob,
How unrealistic do you expect me to get?
1. I'm already using an Isp 12 seconds higher than what Merlin 1D with the Vacuum nozzle actually achieves in a vacuum.
2. The SSTO design has twice as much LOX/RP1 propellant mass as the Falcon 9 and I presume we're including some heat shielding mass to reuse the rocket.  If I merely presumed we were using Aluminum-Lithium alloy, then the mass figure I provided is grossly unrealistic for a throwaway SSTO.
...

Since we already know the Launch calculator has limited accuracy in being based on fixed nozzle engines, it’s not going to be useful to argue the payload numbers it gives anyway. What needs to be done is a true trajectory simulation with a varying expansion ratio nozzle.


  Bob Clark

#329 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-10 11:50:28

GW Johnson wrote:

Bob:
Separation backpressure is not a fixed ratio of atmospheric at sea level.  It depends upon the nozzle expansion ratio,  in turn controlling the ratio of expanded exit plane pressure to chamber (stagnation) pressure. 
The correlation I use is:  Psep/Pc = (1.5 Pexit/Pc)^0.8333
Depending upon your chamber pressure Pc and your nozzle expansion ratio,  results for the critical backpressure vary rather wildly.
GW


Thanks for that equation. I think I can find the answer to the question following that.

By the way, here’s an article I’m reading about various methods to improve rocket nozzle performance:


JOURNAL OF PROPULSION AND POWER Vol. 14, No. 5, September– October 1998
Advanced Rocket Nozzles.
Off-design operations with either overexpanded or under- expanded exhaust flow induce performance losses. Figure 3 shows calculated performance data for the Vulcain 1 nozzle as function of ambient pressure, together with performance data for an ideally adapted nozzle. Flow phenomena at different pressure ratios Pc/Pamb are included in Fig. 4. [The sketch with flow phenomena for the lower pressure ratio Pc/Pamb shows a normal shock (Mach disk). Depending on the pressure ratio, this normal shock might not appear, see, e.g., Fig. 2.] The Vulcain 1 nozzle is designed in such a manner that no uncon- trolled flow separation should occur during steady-state oper- ation at low altitude, resulting in a wall exit pressure of Pw,e ~ 0.4 bar, which is in accordance with the Summerfeld criterion. The nozzle flow is adapted at an ambient pressure of Pamb ~0.18 bar, which corresponds to a ? flight altitude of h ~ 15,000 m, and performance losses observed at this ambient pressure are caused by internal loss effects (friction, diver- gence, mixing), as shown in Fig. 1 and Table 1. Losses in performance during off-design operations with over- or un- derexpansion of the exhaust flow rise up to 15%. In principle, the nozzle could be designed for a much higher area ratio to achieve better vacuum performance, but the ?flow would then separate inside the nozzle during low-altitude operation with an undesired generation of side-loads.
https://www.researchgate.net/profile/Ge … ozzles.pdf

I’m trying to understand that passage I quoted. It seems to be saying the exit nozzle pressure is both 0.4 and 0.18.

  Bob Clark

#330 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-10 07:38:09

SpaceNut wrote:

The main thing with SSTO ships is the hauling of dead weight in structure an fuel tanks once they are nearly empty.

However, for the reusable case, the ideal scenario for a SSTO, the tanks will be needed on succeeding flights just like on aircraft, so in that sense are not dead weight.

   Bob Clark

#331 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-09 13:23:01

kbd512 wrote:

Bob,

Use the link below:
Launch Vehicle Performance Calculator
Plug in the dry mass, wet mass, thrust, and Isp to see what you get.  If the vehicle gets 360s of overall Isp, ground-to-orbit, then you get what you get.  The mass fraction of propellant only increases as Isp drops.  It's not hard to understand.  With LOX/RP1 and 360s Isp, the propellant mass is more than 90% of the total mass of the vehicle, period.
900,000 kg of propellant
50,000 kg of dry mass (I presume you want this thing to come back and to be reusable; Falcon 9 has 31.7t of mass at burnout for an Aluminum gas tank with no thermal protection)
12,000kN of thrust (same as a single STS SRB's worth of thrust)
The tool estimates 13,578kg of payload, with a 95% performance confidence interval falling between 2,626kg and 26,634kg.
Falcon 9 FT weighs 549,054kg (total vehicle mass) and the tool estimates 16,627kg of payload with downrange recovery of the booster on the drone ship.
The SSTO is burning about twice as much gas for worse performance when compared to Falcon 9 and the dry mass figure I used is grossly unrealistic for a reusable vehicle without resorting to advanced composites.
Yes, it really is that bad.  What you want to happen won't happen because it can't happen.

For the hypothetical SSTO you discuss at 900,000 kg propellant and 50,000 kg dry mass, it’s about twice the gross mass of the Falcon 9 FT, so give it a vacuum thrust twice that of the F9 FT, so at 16,000kN. So plug this into the Launch calculator you linked.

There are a few quirks of this launch calculator you need to keep in mind also. First, the calculator always takes the vacuum values of the Isp and thrust even for the first stage. This is because it already takes into account the diminution at sea level. Secondly, the “Restartable Upper Stage” option should be clicked “No”. This always reduces the payload when clicked “Yes”, eventhough in this case there’s no upper stage.
Thirdly, taking the launch site as Cape Canaveral you should set the launch inclination as 28.5 degrees to match the launch site latitude. This is a fact of orbital mechanics that altitude, or payload, is maximized by launching in a direction to match the latitude of the launch site.

Doing this, I get a payload of 26 tons for the expendable mass. But as I said this calculation has limited accuracy. The reason is this calculator was designed for fixed nozzles. What really needs to be done is a true trajectory simulation that takes into account the actual variation of Isp with altitude.

  Bob Clark

#332 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-09 09:27:03

GW Johnson wrote:

Vortex generators?  INSIDE a nozzle?  I don't think so.  Or I would be VERY surprised if it worked.
Each generator sheds a shock wave more or less aimed at the next one.  That is inherent with any internal flow geometry.  These waves tend to coalesce into one big normal shock wave all the way across the nozzle.  That is then shock-induced separation,  centered on the ring of vortex generators,  and it would happen that way even if the backpressure is zero. 
Supersonic ducts and nozzles are really funny about the least surface imperfections shedding unintended shock waves.  It is why you never see imperfections that could shed a wave in any supersonic bells. They have to be smooth inside,  and the surface re-curve to reduce local half angle more axial nearer the exit is very severely limited by the risk of local relative compression coalescing into a finite and massive shock wave.  Which,  again,  is separation right there where the wave was generated. 
This same phenomenon has been the nut that is almost (but not quite) impossible to crack in scramjets,  both for general flow channel shaping,  and for fuel injection (the injected streams tend to form shocks around themselves,  and these coalesce to a sudden normal shockdown across the duct to subsonic flow).
If you think compressible subsonic aerodynamics is a bitch,  try supersonic aerodynamics.  It's a REAL BITCH !!!  Murphy's Law has you by the tender bits everywhere!
GW

GW, the SSME can get high vacuum Isp and still operate at sea level. This is because of high chamber pressure. So I’m wondering how high chamber pressure has to be for a fixed nozzle kerolox engine to be able to get, say, 360s vacuum Isp and still be able to operate at sea level.

Do your charts or software have the capability to calculate that? I think one approach is that for sea level engines with fixed nozzles the exit pressure can get down to 1/2 to 1/3 of sea level pressure, without dangerous instabilities arising. So you would calculate the chamber pressure and nozzle area ratio needed to get a 360s vacuum Isp and, say, 1/2 bar sea level exit pressure.

  Bob Clark

#333 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-09 08:57:15

kbd512 wrote:

Bob,

The more I learn about rocketry, the worse and worse SSTO looks to me using conventional chemical rockets, presuming the fuel requirement and therefore mass and size of the resultant vehicle is at all important.  I can only presume that nobody has made a LOX/RP1 SSTO work because whatever performance gains or overall vehicle complexity reductions that are possible with a better rocket engine nozzle design are too meager to overcome the cost and weight of what would necessarily be a much larger and heavier vehicle for a given payload.  Most engineers would view that as the antithesis of improvement in aerospace vehicle design.
...

I’ve been reading the literature for SSTO’s going back years and I’ve not seen a calculation yet giving an accurate simulation of a SSTO with alt. comp. for dense propellants. As I mentioned there are a few using hydrolox, since it had been thought that was the best approach because of the higher Isp.

Since the common feeling is SSTO’s have to use hydrogen, and SSTO’s are already considered sketchy, nobody is willing to do the calculation for alt. comp. using dense propellant.

I know you’ll find this hard to believe but the situation about alt.comp. with dense propellants literally is this:

Nobody has done the calculation because nobody thinks it’s worthwhile.
And nobody thinks it’s worthwhile because nobody has done the calculation.

  Bob Clark

#334 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-03 00:08:37

kbd512 wrote:

GW,

In the same way that vortex generators are used to prevent flow separation across a wing, why is it not possible to prevent flow separation in a rocket nozzle using VG's, even if that VG uses a jet of gas?

An interesting suggestion. I think it could work. The key thing is nobody has done the calculation to see how much the payload can be increased when using the alt. comp. on a dense propellant engine. Since nobody knows how much that is, nobody thinks it’s worth investigating.

It is now known dense propellants are more efficient for a SSTO than hydrogen since their greater density makes up for their lower Isp. But here is an article calculating the improvement for adding alt. comp. to the hydrogen-fueled SSME’s:

Rocket-powered single-stage-to-orbit vehicles for safe economical access to low Earth orbit.
July 1992 Acta Astronautica 26(8-10):633-642
DOI: 10.1016/0094-5765(92)90153-A
Dana G. Andrews E.E. Davis E.L. Bangsund
https://www.researchgate.net/publicatio … arth_orbit

You can get significant payload increase. This is surprising since the SSME’s already have high vacuum Isp at 452 s, and you would only be increasing the vacuum Isp to ca. 465 s by adding alt. comp.

But key with dense propellants is you would be increasing vacuum Isp to a radical degree. For instance the sea level Merlins have a vacuum Isp of 311 s. But with alt. comp. you could raise that to ca. 360 s. Because of the exponential nature of the rocket equation this would result in a major increase in payload for the SSTO scenario.



    Bob Clark

#335 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-08-01 11:07:13

GW Johnson wrote:

...
My point is this:  with neither the free expansion design,  nor any physical bell design,  do you get to use "vacuum Isp performance" across the altitudes from sea level to space.  And with the free-expansion designs,  you would not want to anyway,  because the vacuum Isp's are so crummy.

Altitude compensation (in any form) does NOT confer vacuum performance at all altitudes.  And it never will. Physics says so,  not me.

GW

PS 7-26-20:  Bob,  didn't I send you my nozzle spreadsheet and the user manual that goes with it?  It handles fixed bells,  coaxial aerospikes,  and twin aerospikes.  The comparison plots made in the spreadsheet worksheets show performance trends vs altitude for all of these.  That stuff went into my nozzles article on "exrocketman".  I'd be glad to send it to you,  if I didn't send it already.

I’d like to see the spreadsheet if you can send it.

I agree the vacuum Isp overestimates the delta-v achievable when using altitude compensation. I was using it for lack of any other options. Thus, in my researchgate.net page I set up a project for accurately simulating the delta-v and payload to LEO of an altitude compensating rocket.

It is notable though that commonly with fixed nozzle rockets the vacuum Isp is used to estimate the payload achievable to LEO. To do this, rocket scientists regard the loss of Isp at sea level as just another loss, like air drag loss, and gravity drag loss, and add on an additional amount to the delta-v required to LEO like they do for those other losses.

Then likely for the altitude compensating case you could use the vacuum Isp value if you add on the appropriate “loss” amount to the required delta-v to orbit.

Note too, the overestimation with using the vacuum Isp for the alt. comp. case might not be as bad as first thought because alt. comp. also improves sea level Isp and thrust. The reason is fixed nozzles are overexpanded for sea level operation as a compromise to get good vacuum operation. But with alt. comp. you can get optimal expansion at sea level also.

  Bob Clark

#336 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-07-24 08:59:58

SpaceNut wrote:

I had not gotten time to truly read the topics opener and I am not upset as I see that my first post crossed at almost the same time as yours had.
I have seen your posted topic and yes its import to know that Nasa is contracting the lander with 3 competitors.
https://www.rt.com/usa/487471-nasa-cont … ex-boeing/
Space x lander
https://cdni.rt.com/files/2020.04/origi … 78b7d8.jpg
https://spaceflightnow.com/2020/05/01/n … -proposal/
vehicle will stand around 160 feet (50 meters) tall with a diameter of roughly 30 feet (9 meters), dwarfing the other human-rated lunar lander concepts.

In this scenario, for initial flights to the Moon, smaller is better for landers. Only after the lunar bases are well established would you want large landers like this for carrying lunar colonists or tourists.

  Bob Clark

#337 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-07-24 02:02:17

Elon on Twitter said hopefully the Starship will fly this week:

https://www.cnet.com/google-amp/news/el … -fly-soon/

Though weather in the Gulf may push it back to next week.

Presumably it will be a short hop test. But running the numbers the Starship could get a surprisingly high delta-v.

The latest version has 3 sea level and 3 vacuum engines. Presumably only the 3 sea level ones will be used at launch. So this will mean 3 x 200 tons = 600 tons of launch thrust. I’ll take the propellant load as 400 tons to allow for payload at later tests.

But launching the bare rocket could get 354*9.81Ln(1 + 400/120) = 5,100 m/s delta-v, past Mach 16.

This though is the delta-v as an expendable. Some of the propellant has to be used though for landing so the actual delta-v achieved will be less than this.

This scenario though illuminates the importance of achieving altitude compensation. Those 3 vacuum engines have to just stay idle during launch, like dead weight. Imagine instead having altitude compensation so all six engines could be used for liftoff. You would have 1,200 tons liftoff thrust. Nearly the full propellant load could be used. You would get in the range of 7,000 m/s delta-v. Actually it would be higher than this since the altitude compensation would also allow you to use the full vacuum Isp of the vacuum raptors of 380 s at high altitude.

This would mean quite a large portion of the Earth could be covered by point-to-point rocket travel. This represents a huge market for the Starship.

Bob Clark

#338 Re: Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-07-17 07:36:10

Sadly, none of the big rockets we hoped to see fly in 2020 actually will
Which will fly first: NASA's SLS rocket or SpaceX's Super Heavy booster?
ERIC BERGER - 7/13/2020, 9:57 AM
https://t.co/3IZYN7DmFT

The disadvantage of the SpaceX approach is they HAVE to have that huge, expensive super heavy booster just to get to orbit. Better: use Starship as 1st stage, and a weight-optimized Starhopper as 2nd. Get 100 ton orbital vehicle in 2021 when Starship flies. This is very important since the common idea is for a manned moon mission you need a 100 ton payload launcher.

The latest estimates are the SLS will cost $2 billion per flight. Then SpaceX could charge $1 billion plus and it would still be a bargain to NASA. This would result in windfall profits to SpaceX that could be used to fund the full SuperHeavy launcher, if SpaceX wanted it. But as I said SpaceX could get the same payload as the SuperHeavy launcher by using instead triple cores of the Starship, dispensing with the SuperHeavy booster.

  Bob Clark

#339 Interplanetary transportation » Starhopper+Starship for heavy. Triple-cored Starship for super heavy. » 2020-07-08 06:26:49

RGClark
Replies: 72

I’d like to get some feedback on the calculations here:

Starhopper+Starship as a heavy-lift launcher. Triple-cored Starship for super-heavy lift. 2nd UPDATE, 9/2/2019: Starhopper as a lunar lander.
https://exoscientist.blogspot.com/2019/ … -lift.html

Note: for the rest of this post, as well as in the blog post, I used the term “Starship” for its familiarity but I’m referring to the tanker version, not the version with the passenger quarters.

The blog post argues that SpaceX should return to the originally planned high mass ratio version of the Starship, at ca. 25 to 1 rather than the current 10 to 1. The current mass ratio is quite poor for a dense-propellant rocket. SpaceX has been aiming to advance the state of rocketry, not go backwards.

Then the Starship (the tanker version without passenger quarters) now used as a first stage plus a likewise weight-optimized Starhopper-sized upper stage could be a 100 ton class launcher in expendable mode. Note this would mean you would have a fully orbital-class launcher without the expense and extra time required developing the SuperHeavy booster. Then you would use triple cores a la the Falcon Heavy to get a 300 ton launcher.

This approach would have multiple advantages. The biggest advantage is not needing the huge SuperHeavy at all. Because the Superheavy is three times the size of the Starship we can estimate its development cost as three times that of the Starship. In contrast, based on the Falcon Heavy experience, developing the triple-cored version would only cost 50% more than developing the Starship itself. The individual production cost would also be less, needing 1/3rd fewer engines.

There is also the time element. Because of the Starhoppers small size and the fact it was already largely developed, aside from the required weight-optimizing, it could be produced along side the Starship at proportionally low cost. This is important because a 100 ton class launcher is commonly taken as the size-needed for a manned lunar mission. Then we could have a manned lunar mission mounted by next year in 2021 when Starship is expected to start flying.

Another advantage is more controversial: the Starship, i.e., tanker version, at a 25 to 1 mass ratio and high Isp methane engines could be SSTO at significant payload. This would also be true for the weight-optimized Starhopper. This would go a long way to making manned-spaceflight routine since these smaller, simpler SSTO versions would be much more affordable and simple to operate and you could have independent companies and even private owners flying their own versions, both for point-to-point transport and for flights to LEO.

The rocket equation shows the SSTO capability for the expendable mode. Here’s an argument that the extra weight needed for reusability, using weight optimized systems, would still allow significant payload as a SSTO:

Short, stubby wings have been proven viable for return from space, so the large, heavy wings like on the Space Shuttle are not required:

DrywoonUcAA1uel.jpg:large

The weight of the wings for the X-37 have not been revealed, however we can get an estimate from another vehicle the Skylon:

ukandeuropea.jpg

For the Skylon the wing weight was only 2% of the landed weight. This is 2% of the full gross weight because it used a horizontal liftoff. But since the Starship will be using a vertical liftoff and non-lifting trajectory, the wings only have to support the weight of the vehicle on return, so that 2% will be calculated on just the dry weight.

The landing gear weight can be taken as only 3%, or perhaps only 1.5%, of the dry weight:

https://yarchive.net/space/launchers/la … eight.html

Finally, the thermal protection as SpaceX’s PICA-X might only add on additional 8% of the dry weight.

  So these extra systems required for reusability will only add a proportionally small amount to the dry mass, so subtract only a proportionally small amount from the payload.

  Bob Clark

#340 Interplanetary transportation » Why we need fast flights to Mars. » 2020-06-14 10:19:40

RGClark
Replies: 92

Astronaut who spent 197 days on the ISS shows how hard it is to walk on Earth again.
https://twitter.com/amazlngscience/stat … 23494?s=21

This is why we need fast flights to Mars. Counterintuitive fact: it’s actually EASIER than doing a long, ca. 6 month duration flight.

C.f.:
https://exoscientist.blogspot.com/2015/ … etary.html

  Bob Clark

#341 Re: Interplanetary transportation » Compressed gas balloon rocket for Lunar launch » 2020-06-14 09:02:33

Essentially what you’re asking for is a pressure-fed rocket to launch from the Moon’s surface. Because the orbital speed for Moon is so much smaller than for Earth, about 1.8 km/s for the Moon compared to about 7.8 km/s for Earth, this isn’t particularly hard.

Instead of balloons though use metallic or carbon fiber tanks commonly used for rocket propellant tanks with the propellant held under pressure.

You may have been conflating this question with another question: suppose you had a gas, could be even non-flammable such as air, or nitrogen, that is simply compressed under high pressure. Could this be used for a rocket that could reach lunar orbit?

My guess is probably yes. The Isp would be low though so it wouldn’t be very efficient. See table here: https://en.m.wikipedia.org/wiki/Cold_ga … ropellants

But the real problem is the low density of the gas, as indicated in the table on that wiki page, would result in a low propellant mass ratio.

A possible answer to that is to store the “propellant” as a liquid, then allow the expansion of the propellant into a gas to provide the thrust, such as here:

Liquid Nitrogen Rocket with Steve Spangler on DIY Sci S01E06.
https://www.youtube.com/watch?v=yFNLq7qnmMQ

  Bob Clark

#342 Re: Single Stage To Orbit » A SSTO research project. » 2019-08-11 17:46:28

Thanks. None of those refs is exactly user-friendly. I’m looking for a brief intro to the equations needed to plug in some values. A couple of differential equations would do the trick.

  Bob Clark

#343 Re: Single Stage To Orbit » A SSTO research project. » 2019-07-19 10:22:32

JoshNH4H wrote:

Hey RGClark,

I'm very interested in this project and would be glad to offer what help I can.  As kbd512 noted I have access to and experience with matlab and have done some similar-ish modelling in the past.  I will read your posts on researchgate and do some thinking about this tonight and write up a reply with my thoughts as soon as I can.

I did some preliminary calculations of the Ve from the equation I cited in post #17 and found it was in reasonable agreement to the graph of the Vulcain 1 under ideal expansion in that post. So we can use the equation with some efficiency factor of, say, .96 to .98, to calculate the Isp dependent on altitude for different engines.

As I mentioned I got the engine parameters such as combustion temperature, combustion products molecular weight, specific heat, etc., from the Rocket Propulsion Analysis program, http://propulsion-analysis.com/index.htm , to plug into the formula.

You can do a graph to see if you do get a similar shaped graph when you do the calculations for other engines under ideal expansion.

We also need to do the flight trajectory simulation for alt.comp. engines.  For this first level calculation we can do a “gravity turn” trajectory:

https://en.m.wikipedia.org/wiki/Gravity_turn

I’m looking for simple references to use for this calculation.

  Bob Clark

#344 Re: Single Stage To Orbit » A SSTO research project. » 2019-07-19 09:59:27

SpaceNut wrote:

Here is some of the alphabet soup that GW is talking about... https://en.wikipedia.org/wiki/Rocket_engine_nozzle

This is in the realm of what space x did with its Merlin engine for how it compensated the engine for the stages
https://www.reddit.com/r/spacex/comment … re_merlin/

https://en.wikipedia.org/wiki/Merlin_(r … ne_family)

Spacex is using a dual bell for its Raptor engines

https://www.teslarati.com/wp-content/up … ozzles.png

There was speculation that SpaceX was using a dual-bell nozzle on the Raptor based on early, mock-up images of the Starhopper. However, later images of the Raptor showed it used a standard bell nozzle.

There is, so far, no evidence SpaceX intends to use altitude compensation on any of its rockets.

  Bob Clark

#345 Re: Single Stage To Orbit » A SSTO research project. » 2019-07-16 11:37:02

Here's the equation showing exhaust velocity dependent on nozzle exit pressure:

ef1daa8ee24795de2b8ab6cb7b657044846bf03f

from,
https://en.m.wikipedia.org/wiki/Rocket_ … ne_nozzles

So we can calculate the Ve given the other parameters such as combustion temperature, molecular weight of the combustion products, etc. We can get those as calculated by the program Rocket Propulsion Analysis:  http://propulsion-analysis.com/index.htm

It's a derivative with user-friendly GUI of the program ProPEP. The program also calculates the vacuum and sea level Isp of the engine. I've found the vacuum Isp it calculates to be reasonably accurate for known engines. However, the sea level estimate it I found is not. I don't know why that is if anyone wants to experiment with the program. 

Still we can use it to calculate the parameters that go into the Ve equation above, then use that equation to calculate the Ve. Because of inefficiencies in nozzles, you won't get the exact value. But rocket engines are pretty efficient, commonly at the 96% range, so the Ve calculated should be pretty accurate.

Here's a graphic that shows what the Isp of the Vulcain 1 engine would be if it had ideal expansion at all levels:

Performance-data-for-nozzle-of-Vulcain-1-engine-design-parameters-of-Vulcain-1-nozzle_W640.jpg

Taken from:

Advanced Rocket Nozzles
August 1998 Journal of Propulsion and Power 14(1998):620-633
Source DLR
Gerald Hagemann Hans Immich T. van Nguyen G.E. Dumnov
https://www.researchgate.net/publicatio … et_Nozzles

You see the ideal expansion case is significantly better than the fixed nozzle case both at sea level and vacuum. We can use the graph to estimate the Isp for the alt. comp. case, at least for the Vulcain 1 engine. Also, by comparing the graph to our calculations we can determine how accurate our Ve calculations are.

But we still need to calculate the delta-v for other engines, such as the hydrolox RS-68 on the Delta IV, the kerolox Merlin on the F9, and the methanolox Raptor on the BFR.

Here's a graphic showing ideal expansion in general:

300px-Nozzle_performance_comparison.svg.png

The parameter being displayed on the y-axis is nozzle thrust coefficient, not exhaust velocity. But they are proportional so the exhaust velocity graph would have a similar shape. If by comparing our Ve calculations for the Vulcain 1 to the graphic for the Vulcain 1 case, we can conclude out calculations are accurate then that will bolster our confidence in using the Ve equation for the other engines.

  Bob Clark

#346 Re: Single Stage To Orbit » A SSTO research project. » 2019-07-16 00:35:25

kbd512 wrote:

GW,

Would it be possible to mitigate the effects of flow separation so we can still use larger fixed nozzles?

Effect of air jet vortex generators on a shock wave boundary layer interaction

Control of Flow Separation in a Rocket Nozzle Using Microjets

Yes. These should work. In fact there are several ways of doing it. The only hindrance is that there isn’t a simple way of calculating the delta-v and payload with alt.comp. nozzles compared to fixed nozzles, where you can just use the well-known rocket equation.

So nobody knows how the payload is improved using it.

  Bob Clark

#347 Re: Single Stage To Orbit » A SSTO research project. » 2019-07-16 00:28:56

SpaceNut wrote:

http://marsforthemany.com/news/technolo … et-engine/

Note: other hydrocarbon-based fuels can also be manufactured on Mars, but they all have lower ISPs than methane, so a methane rocket engine is typically the engine most discussed. Here's a quick chart if you are interested.

http://marsforthemany.com/wp-content/up … risons.png

So what would the ideal ISP for mass to orbit in a single stage delivered which is reuseable...

How does that ISP change with altitude?

RL10 engine can be made to work with many fuels but they are custome optomized for them....


Thanks for that link. The vacuum Isp is highly dependent on nozzle size, or nozzle area ratio. For instance the hydrolox RL10-B2 engine with its long nozzle extension can get 465.5s Isp. And the methanolox vacuum Raptor is expected to have a 382s vacuum Isp.

Back in the late 90’s there was a lot of interest in SSTO’s with the research on the X-33 and the DC-X. Here’s a report that explored the options for fuels for an SSTO:

Alternate Propellants for SSTO Launchers.
Dr. Bruce Dunn
Adapted from a Presentation at:
Space Access 96
Phoenix Arizona
April 25 - 27, 1996
https://web.archive.org/web/20140215015 … llants.htm

It turned out the dense propellants offered better payload since their lower Isp was more than made up for by their higher mass ratios.

Bob Clark

#348 Re: Single Stage To Orbit » A SSTO research project. » 2019-07-14 15:10:44

GW Johnson wrote:

Of all the "self-compensating nozzle" ideas I have run across,  the dual bell idea in Spacenut's post 6 is the best.  THAT is the one you should pursue,  Bob Clark! 

The sharp corner at the change in bell profiles is a bit of risk as a stress concentrator,  and a heat transfer concentrator,  and as the locus of locally-enhanced erosion,  but it might well be worth it.  Especially since Spacex seems to be successful with it so far in their Raptor engines. 

...

GW

Unfortunately, it didn’t match the maximum Isp of vacuum optimized upper stage engines. I discuss a report studying using the dual-bell on the Ariane 5’s Vulcain engine here:

https://www.researchgate.net/project/Si … 968db26381

It raised the vacuum Isp from 432s to only 438s, far from the max 465.5s already achieved with the RL10. It resulted in only a 5% increase of the payload to GTO, ca. 500kg.


Bob Clark

#349 Single Stage To Orbit » A SSTO research project. » 2019-07-08 12:09:20

RGClark
Replies: 50

I’m actively seeking collaborators to calculate the payload possible by adding altitude compensating attachments to existing rockets:

https://www.researchgate.net/project/Si … orbit-SSTO

Elon Musk said the Falcon 9 booster could be SSTO, but with small payload. Altitude compensation can increase the payload, but by how much?

  Bob Clark

#350 Re: Interplanetary transportation » Spaceplane » 2019-04-18 02:21:52

RGClark wrote:

...
In our scenario though the stage itself would not open up revealing the interior but the extra aerodynamic surface, call them clamshell wings, would be attached to the exterior of the stage. They would be closed up around the stage during low altitude flight, and opened at high altitude.

It occurred to me then that this also might be able to be used for reentry. If you can make this extra surface be lightweight then you would get low wing loading. The importance of low wing loading for reentry for spaceplanes is discussed here:

Wings in space.
by James C. McLane III
Monday, July 11, 2011
http://www.thespacereview.com/article/1880/1

At the end of the article there is this passage:

Wing loading (the vehicle’s weight divided by its wing surface area) is a prime parameter affecting flight. The antique aluminum Douglas DC-3 airliner had a big wing with a low loading of about 25 psf (pounds per square foot of wing surface). At the other end of the spectrum, the Space Shuttle orbiter has a high wing loading of about 120 psf. This loading, combined with an inefficient delta-shaped wing, makes the orbiter glide like a brick. A little Cessna 152 private plane features a wing loading of about 11 psf and modern gliders operate down around 7 psf. A space plane with huge lifting surfaces and a very low wing loading might not require any external thermal insulation at all. Building a space plane with a wing loading of, say, 10 psf should not be an impossible proposition. Perhaps some day it will be done.

{emphasis added}


  Bob Clark

Elon Musk tweeted that SpaceX is considering giving the BFR wings to eliminate thermal protection entirely, though as often happens with Elon you don’t know how serious he is:

https://twitter.com/elonmusk/status/111 … 03360?s=20

  Bob Clark

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