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#1 Re: Not So Free Chat » Mob Behaviors, and Interference usage of Environmentalism. » Yesterday 23:34:04

One of the problems with lasting change is that you cannot dictate terms to basic physics.  This is part and parcel of what I call "declarative reality", wherein the person or group making a declaration believes saying that something is so, will make it so.  That belief is fundamentally at-odds with the way in which all math, science, and technology works.  Eventually, you have to come to terms with your own limitations, acknowledge that they are real, and that only innovation will change the nature of the problems you face.

There are an endless number of ways in which you can work within the framework of your own limitations to still achieve the changes that you prioritize, but only by working with, instead of against, basic math and physics.  Most of our problems are solvable, but the solutions probably won't be aesthetically pleasing or ideologically "pure" to the most vocal and ideologically captured amongst us, so they won't be pursued with the zeal with which our purists pursue their impractical but ideologically pleasing edicts and mandates.  A healthy measure of adaptability and acceptance of what won't readily and easily change is required.

Our leadership and brain trust used to understand and accept this.  The pace of change and innovation was still brisk and constant, but forced conformance to one or a handful of specific solutions was not part of their mindset.  If something worked well, then they supported it as a means to an end.  As better solutions presented themselves, they were more naturally adopted with less use of force.  There's a never-ending contest between governance by force vs governance by broad agreement.  Force is presently on the wax while agreement is on the wane, but there's a pendulum effect at play, so eventually those who argue for force will take it a step too far, and then they lose power.

It's regrettable that a country as powerful and wealthy as Germany has been forced to revert back to burning large quantities of lignite coal to keep the lights on, but they would rather do that than accept that nuclear reactors provided reliable baseload power, because ideology is involved.  Few sensible solutions can be expected to follow an ideology that is more aptly described as anti-humanist rather than concerned with the state of ecology and environment.  Indoctrination to amoral or immoral ideology is the death of true education and enlightenment.

#2 Re: Science, Technology, and Astronomy » Google Meet Collaboration - Meetings Plus Followup Discussion » 2024-05-05 19:22:10

tahanson43206,

In that case, Dr. Johnson, we'll have to take up this account setup business next week.

#3 Re: Science, Technology, and Astronomy » Google Meet Collaboration - Meetings Plus Followup Discussion » 2024-05-05 19:17:42

tahanson43206,

It looks like Google has booted us from the meeting.  We either need to start a new meeting or pick this up next week.

#4 Re: Science, Technology, and Astronomy » Trough Solar Collector- Design- Construction- Operation- Maintenance » 2024-05-05 16:20:21

One frequently overlooked aspect of overall plant efficiency is the shaping of the heliostats.  One of the primary reasons that solar power towers have low overall efficiency than they theoretically should have is making the design of all mirrors the same.  They're flat "billboard" mirrors.  The mirrors near the tower have 80% to 90% optical efficiency, because most of the reflected photonic energy strikes the tower receiver assembly at much shorter distances, whereas the mirrors further away from the tower have efficiencies below 50%, sometimes well below, simply because all mirrors are flat.  Without any shaping applied to the more distant mirrors from the receiver assembly, a great deal of the photonic energy is flung every which way but at the molten salt cavity being heated.

Bespoke mirror designs obviously increase cost over a piece of flat glass or sheet metal, but not to the degree people would think, due to manufacturing methods.  In the case of Aluminized sheet steel, the flat stock can be "bent" or "shaped" to focus the reflected radiation, using the exact same hydroforming method used to create the complex compound curves of the ribs in an Aluminum aircraft wing.  Some of the more advanced forming machines and methods don't even require a purpose built forming die.  This also complicates assembly, as each mirror then has a specific place it belongs in the heliostat field, but this can be solved by adding laser-etched QR codes to each mirror base and mirror assembly.  If it works for aircraft manufacture, it'll work for onsite heliostat assembly as well.  Perhaps flat stock and the metal forming machine should be delivered to the assembly site, and then each mirror is "bent" onsite.

Crescent Dunes was built using onsite glass making, so why not onsite polished metal bending?

The flat stock manufacturing method I suggested using was the exact same method used to mass manufacture all modern vehicle exhaust systems behind the catalytic converter.  Thin low cost sheet steel is coated with Aluminum, not typically polished in the case of a motor vehicle exhaust system because polishing adds cost, then stamped or formed into shape using hydroforming equipment, with or without specific dies.

A coil of Aluminized sheet steel:
hot-dip-aluminized-steel.png

A polished Aluminized sheet steel exhaust tip for a car:
aluminized-steel.jpg

An Aluminized steel roofing / decking sheet:
Type+B+deck.jpg

Aluminized steel piping:
Aluminized-Steel-Pipe.jpg

It comes in different colors:
mbrp-3-catback-exhaust-system-single-black-tip-aluminized-steel-2021-bronco-stickerfab-1.jpg?v=1704561542

Hydroforming can create very complex shapes to optimize stiffness and strength:
Industries-using-hydroforming-processes-regularly-scaled.webp

1143418_title__105903_E3uI2K7al.jpg

60214d5fa2659753e988531e_FSS_6379.jpg

Alternative hydroforming method dispenses with bladder, and achieves 60,000psi:
alternative-hydroforming-technology-dispenses-with-bladder-achieves-60000-psi-1624383121.jpg

62864b4146ce13db3154957f_parts_lr-34.jpg

This is how we'll form our bespoke / bar-coded mirrors:
65e9fa5c18da02bb3ef445a3_videoframe_47024.png

Ford Motor Company hydroformed welded sheet steel automotive chassis:
ford-hydroforming.jpg?itok=nfp9W-yi

We even have expansion joint hoses to connect hot / high-pressure fluid lines:
H1f5ff24d329f4b9e8ec02db5e15864ea0.jpg_300x300.jpg

prod2.jpg

We can even do furniture for when the construction crew requires rest breaks:
793483faab04c6ba997174be71265c7a.jpg

Simply because they could, that's "why":
hydroforming-services-500x500.webp

Hydroformed GM LS-7 engine exhaust header / manifold:
LS7_EM_04.jpg

The metal thickness I originally proposed is well in excess of what is actually required.  2mm thick is overkill for this application, especially after I looked at the support structures backing the glass mirrors.

Heliostats used with solar power towers are dual-axis tracking machines.  Solar troughs are single-axis unless they're parabolic dishes.  Either way, there are dual axis Sun trackers, which I've provided a link to, which do not use electricity at all.  They're mechanical metal and glass machines that can be mass manufactured very cheaply and provide tremendous torque to drive the tracking gear attached to the main mirror assembly.  They do need to be individually adjusted, but once set, they're mostly "set-it-and-forget-it".

The suggestion of using hot-rolled steel was a cost optimization that went a bit too far.  America mostly, almost exclusively, makes cold rolled steel product, which is more expensive than hot-rolled steel, but has an excellent surface finish that will make the Aluminum coating and polishing job a lot easier.

As far as maintenance is concerned, all mechanical or electrical or electro-mechanical systems require maintenance, but the maintenance of an entirely mechanical system requires hand tools and perhaps hand-operated cranes to adjust and repair.  We're talking about steel and concrete here.  Every industrialized nation on this planet knows how to maintain steel and concrete, and so do most developing nations.  Simplicity and repeatability is key to global adoption.  In developing nations like Pakistan, the reason you see far more all-mechanical diesel engines, is that their people, with bare minimum tooling, can maintain and operate those machines.  You can't simply "drop off" a bunch of whiz-bang electronic equipment and expect their average mechanic to maintain it.

Sulas Industries all-mechanical dual-axis sun tracker (this was initially posted in 2013):
diagram.jpg

When I think about how this system is supposed to deliver power, it does so by minimizing rather than maximizing complexity the way photovoltaics, wind turbines, and electrochemical batteries do.  At the end of the day, if the equipment keeping your people alive requires a college degree in engineering to maintain, then there's something wrong with your design, not the average worker.  All the more sophisticated electrical and electronic devices we have over here are intended for a people who literally grew up with all the advanced technology.  This does not describe the average person alive today, who has little to no understanding about how a computer works.  Even the people who claim to have some better-than-baseline understand are largely ignorant.  That is why adoption of newer and potentially better technology has been rather slow, and will continue to be slow.

After we decided to go back to harnessing ambient energy flows over more concentrated forms like hydrocarbon fuels and nuclear fuels, we needed to be very shrewd about how we approached design, to make the end product affordable and practical for widespread adoption.  All-mechanical systems make this green energy technology accessible to people from first-world to third-world.

Simple things tend to be the most profound.  A wheel is not terribly complex from a technical or mechanical standpoint, but wheels had a profound impact on transport and every other aspect of modern life.  A rubber tire is multiple steps beyond the first wooden wheels, but we didn't go from wooden wagon wheels to airless composite and rubber "tweels", which is what our green energy enthusiasts want to do.  I feel like the people who want this green energy technology really want to live within some sort of Jetsons cartoon fantasy, with no regard to the practicality of their "lifestyle choices" for the average person.  When uptake of their favored technologies slowed, such as with EVs, they blamed everyone and everything but their own inability to accept that profound change is very hard to do, and that the average person cannot afford to roll around in a car that costs as much as a Cadillac and comes with a lot of ifs / ands / buts regarding how and when it can be operated, relative to the combustion engine vehicles they purport to replace.

I used to work with this lady from Thailand with a PhD in, IIRC, Geology or some specialization within Geology.  We'll call her "Jane", even though that is not her name.  After she'd been with the oil company we both worked for, for about 12 years in her case, only 2 in my case, she decided to leave to work at her family's restaurant, selling, of all things, Thai food.  I asked her why she would leave such a well-paying job as hers, to essentially fill orders for food and cook in a restaurant.  I said, "so Jane, what's up with you leaving the company?"  She replied with, "Well, I understand some parts of what you and I work on, but it's all horridly complex, I don't understand all of it anymore, plus it's a giant hassle that keeps me up at night and working on the weekends, and I'd rather spend time with my family and children."  At the time she had, I think, two small children, younger than mine, although I think she was only a few years younger than I was.  That was perfectly understandable to me, even if I thought she was making a mistake, but in her mind that made perfect sense, and I cannot fault her logic, in recognizing and accepting that we're spending ridiculous amounts of time and effort trying to maintain a level of sophistication in our computerized systems that goes beyond what the average educated person can understand and make use of.  Anything far beyond what is minimally necessary to accomplish a given task, and then move on to the next problem, is almost certainly a waste of effort.  That is what all these modern electronic systems have become- something to keep people busy "maintaining efficiency", but not actually accomplishing very much.

Therein lies our problem.  In our zeal to put all these green energy plans together, we've neglected that all-important human element.  The average EV owner has no clue how their vehicle works, there's literally nothing they can do to maintain it, except to put air in the tires or plug it into the wall socket.  Perhaps this is how they wish to interact with their transportation technology.  I'm not them, so I can't say what they expect, other than that it generally works.  Almost none of them could begin to actually determine if something significant was wrong with their car.  Their electronic vehicle works perfectly until it doesn't, and then their only realistic option is to throw the entire car away and buy a new one.  For many people, myself included, that is an insane idea.  It's insane to me that the entire battery pack, or perhaps the entire vehicle, simply has to be replaced because one lousy cell went bad or had a manufacturing defect.  We don' throw the entire engine away in a combustion powered vehicle because one spark plug quit working.

That said, energy generating and storage systems are incredibly expensive.  Even the simplest ones are non-trivial in their complexity.  Most of us simply cannot afford to throw them away every 10 to 25 years because some two cent electronic component burned out on a random circuit board somewhere, or one battery out of a couple thousand quit working.

So then, what is the "great object" of a thermal mechanical green energy generating and storage system?

To be simple enough that just about anyone can be trained to build and operate it, to be physically robust and user maintainable, to not require materials or technologies beyond our grasp, to not require sweeping changes to all aspects of how we presently generate or consume energy, and to become a pervasive permanent fixture of modernity that most people can get onboard with.

Those are all qualities which electronic devices lack.  There are no gears to grease, no screws to tweak just so, and no possibility of significant alterations absent a complete redesign.  The electronics will function perfectly until they don't, and then there is only complete replacement, which is no option at all.

Nobody involved with electronics gave any thought to how or even if they could be maintained.  They did not concern themselves with where the materials would come from.  Recycling was an afterthought, since it requires more energy and effort than making a new one from scratch.  They tried to implement far too many sweeping changes at the same time.  In short, they were throwing stuff at the wall to see what would stick, and that "wall of physics" they're throwing stuff at, happens to be made from Teflon.  The only things that stick to it are those things which are in agreement with physics.  Attempt to assert that energy density or economics doesn't matter, and both of those idea slide right off that wall.

Broad strokes, this is what we're going to do with solar thermal power:

1. We're going to entirely replace combustion, as well as electronics, for electrical power generation.  We simply do not need or want our energy generating and storage devices to require precise computer control, unless absolutely necessary.  When the power supply is continuous and can load-follow, that added bit of complexity is not necessary.  Whatever minor efficiency improvement has been made in one functional area has been lost in many others, such as ultimate sustainability and maintainability.

2. We're going to work on repowering our industrial processes, which include mining, refining, chemicals production, as well as foodstuffs and fuels synthesis.  We're doing vertical integration here, except for all of these interconnected processes.  To wit, as tahanson43206 has pointed out himself, we seem to have an increasingly desperate fresh water situation, our transportation infrastructure and electric grids are in shambles across virtually all industrialized nations, we're running out of specialty metals to economically extract, and our hydrocarbon energy supplies are now badly depleted, so we need to focus on fixing those aspects of energy and material supply.  This is a time for rebuilding, but not simply "building something" the way the Chinese built entire cities where nobody could actually live.

3. After that foundational work has been completed, then, with an energy supply as clean and free of long-term problems as we can reasonably make it, we will focus our efforts on devising more practical ways to electrify transportation using emergent technologies.  To do that, we first have to create a long-term sustainable electric energy supply suitable for doing that.  Families in California with EVs consume 2X to 4X as much electricity as they previously did, but the supply situation there is rather dire.  Band-aid fixes aren't going to cut it.

Instead of simply espousing an ideology not grounded in technological reality, we're going to follow a logical progression of technology development and implementation, similar to that applied throughout the 19th and 20th centuries, as well as how our military goes about implementing new engine and fuel technologies.  They start with stationary power plants, and then gradually develop or adapt the technology to more demanding applications, such as aviation.  Had we followed this course of action about 20 to 40 years ago, we would have CO2-free power today, whether nuclear thermal or solar thermal, and this asinine Chinese fire drill situation we find ourselves in now wouldn't be impeding all forward progress.

#5 Re: Science, Technology, and Astronomy » Trough Solar Collector- Design- Construction- Operation- Maintenance » 2024-05-04 17:40:45

SpaceNut,

Assert for a moment that photovoltaics are more efficient because you theoretically could get more Watt-hours of power out of them, over the course of a day or a year, in comparison to thermal systems, if only you had a way to store some of the power being generated.  You can overbuild photovoltaics until the cows come home, but the moment the Sun slips over the horizon, no power is being generated.

Why is nobody building any energy storage subsystem to complement these large photovoltaic power plants?

Do you have any idea how much power we're losing whenever we cannot immediately consume it?

Rather than burn natural gas or coal continuously to maintain a spinning reserve, regardless of whether or not the sun is shining, why are we not complementing photovoltaics with energy storage, be it electrical (flywheels, super capacitors, gravity) or electrochemical batteries or thermal in nature?

If you're going to continue to burn natural gas in the background, even when you're going to dump the generated power straight into the ground just to claim you're generating "CO2 free power", how does that actually "help" reduce hydrocarbon fuel energy consumption?

Adding energy storage either makes the plant much more expensive, it makes it impractical, or the end goal is not to actually reduce CO2 emissions, despite all the claims to the contrary.  Unless and until we stop consuming any energy when the Sun quits shining or the wind stops blowing, then a storage system is mandatory, and must be included in the cost of any energy generating plant claiming to be CO2-free, because in actual practice we revert back to burning something whenever there is no attached energy storage subsystem.

BU-802b: What does Elevated Self-discharge Do?

Battery System: Estimated Self-Discharge Rates
Primary lithium-metal: 10% in 5 years
Alkaline: 2–3% per year (7-10 years shelf life)
Lead-acid: 10–15% in 24h, then 10-15% per month
Nickel-based: Li-ion, NiCd, NiMH
Lithium-ion: 5% in 24h, then 1–2% per month (plus 3% for safety circuit)

The molten-salt based solar thermal energy storage subsystem at Crescent Dunes was designed to only "lose" about 2% of its stored thermal energy.

Concentrating Solar Power and Thermal Energy Storage

The US generated 4,178TWh of electricity in 2023.  If we have an intermittent energy storage system, then we need to store about half of all the power we produce in a day.  5,723,287,671,233Wh / 5.7TWh of energy storage is equivalent to 12 hours of electrical energy storage.

NaCl / Sodium Chloride has a mass of 2,170kg per cubic meter and a specific heat capacity of 880J/kg°C.  It melts at 801°C.  With a hot side temperature of 600°C and a cold side temperature of 200°C, salt stores 352,000J/kg, or 763,840,000J/m^3.  Let's say we could recover 35% of that heat energy, or 267,344,000J / 74,262Wh, as electricity.

5,723,287,671,233Wh / 74,262Wh per cubic meter = 77,068,860m^3 or 167,239,426t of Salt

Cast Iron has a mass of 7,873kg per cubic meter and a specific heat capacity of 449J/kg°C.  It melts at 1,204°C.  With a hot side temperature of 600°C and a cold side temperature of 200°C, Iron stores 179,600J/kg, 1,413,990,800J/m^3.  Let's say we could recover 35% of that heat energy, or 494,896,780J / 137,471Wh, as electricity.

5,723,287,671,233Wh / 137,471Wh per cubic meter = 41,632,691m^3 or 327,774,176t of Iron

Iron-based thermal energy storage is 54% the volume of Salt-based storage, but 196% as heavy as Salt.  The salt will undoubtedly be much cheaper to purchase, but salt will corrode steel when hot.  The US produces about 40 to 45 million metric tons of NaCl per year, going back to 1975.  It's one of the most remarkably stable commodity product outputs over time that I've seen.  US steel production fluctuates between about 80 and 90 million metric tons per year, since about 2008.  Current salt prices are $60 to $120 per metric ton, so split the difference and say $90 per metric ton, so $15,051,548,340 worth of salt.  Scrap Iron price is presently $92 per metric ton, so $30,155,224,192 USD.

The so-called "climate change" bill set aside $392B for "dealing with climate change".  There was clearly more than enough money to build out thermal energy storage to store 12 hours of power, even after the cost of labor and any energy-intensive material transformations took place.  Captured waste CO2 from power plants would provide the working fluid for sCO2 gas turbines.  There's clearly no shortage whatsoever of this material.  That begs the question:

If thermal energy storage costs so little to purchase, then why was no storage added to the US electric grid if the "the plan" is to make everything electric?

Inquiring minds want to know why such dirt cheap thermal energy storage systems were not built with any of that funding.  It would enable all photovoltaic and wind turbine power systems to store energy very cheaply, with very little loss over time.

For the low price of 1 to 2 Ford class super carriers, which is apparently chump change to Uncle Sam, the US could've purchased the raw materials for 12 hours of electrical energy storage.  All photovoltaic and electric energy generating systems could either buffer their power through the onsite thermal energy buffer, or deliver it directly to the grid whenever the getting is good.  Even if we decided to go all-in on photovoltaics, energy storage guarantees that power is available at all times.  That is how we actually use power in the real world.  When we plug something in, we expect power to be available.  Beyond that, a suitably large energy storage subsystem eliminates the requirement to overhaul or replace every piece of the existing electrical grid, decrepit as it may be.

If we decided that doing something meaningful to reduce CO2 production was on the agenda, rather than just spending money, it would have to involve ceasing to burn fuel to generate electricity whenever the Sun stops shining or the wind quits blowing, because that is the exact reason why no natural gas or coal fired power plant can ever shut down, here in America.  The amount of money involved in thermal energy storage is so trivial that I fail to grasp why it wasn't first in line to receive funding from the climate change bill.  Even waste heat from existing gas turbine or coal fired or nuclear power plants could be used to store thermal power to generate more electricity, so it's applicable to any kind of power plant.  12 hours of energy storage also gives you 12 hours to figure out your problem and fix it if your power plant quits working, or at least to gracefully shut down the grid if repairs take longer than 12 hours.  Hospitals, pharmacies, and other critical infrastructure could receive priority power, for example.

#6 Re: Science, Technology, and Astronomy » Trough Solar Collector- Design- Construction- Operation- Maintenance » 2024-05-03 15:59:03

SpaceNut,

Do the implications of what's printed on that map more or less indicate that photovoltaics aren't going to be feasible everywhere, and that the first task of any energy intermittent collection system, is to then store that energy for on-demand release to the electric grid?

When I think about the implications of intermittent energy, that's what I'm thinking about.  How can we store enough hours of energy, at the scale required, for the concept to be workable at the human civilization scale?  I don't fixate on what may or may not become available "in the future".  None of these electronic energy generating concepts have a prayer at being human civilization scale solutions without multiple invention miracles prior to implementation.

That was why I came to the conclusion that a solar thermal system, most of which come with 10 hours of energy storage, would deliver power cheaper than a photovoltaic / wind turbine / natural gas / electrochemical battery solution, all of which are required to ensure that electronic devices supply stable power, and that such a solution was long-term and large-scale infeasible.  That was not what I wanted to discover along the way, but that is ugly reality.  That is why, after 40+ years of continuous technology development, photovoltaics or wind turbines with electrochemical batteries remains grossly uneconomic.  It was never a solution using any known or projected future technology.

Solar thermal energy prices include 10 hours of storage, and solar thermal power plants operate over 90% of the hours in a year, which means they're every bit as reliable as nuclear reactors at actually delivering their rated power output, and recorded power production figures for the existing experimental solar thermal facilities bear this out.  My thoughts on this were not random.  There was nothing intrinsic to photovoltaics and wind turbines that I took issue with.  If it works, it works.  Aesthetics are irrelevant to an actual engineer.  All the combination of factors limiting feasibility are heavily stacked against photovoltaics / wind turbines / electrochemical batteries, making them utterly impractical large scale solutions to deliver power at affordable prices.

A solar thermal power plant is no different in actual operation than a gas turbine, coal burner, nuclear reactor, or geothermal well, with the exception of what supplies the input heat energy to spin the electric generator.  You turn it on, it gradually comes up to full output, and then as long as the Sun keeps shining, it continues to produce consistent output over time.  That is what we require.  That is real world usable power that doesn't mandate "reimagining" the way in which all extant electric power grids work, or radical changes to how we consume energy.  Solar thermal is presently the cheapest of all possible long-term sustainable options for generating reliable on-demand power for whatever purposes humanity requires.  Whether or not photovoltaics are cheaper when the Sun is high in the sky is irrelevant without equally cheap fast storage from electrochemical batteries or super capacitors or flywheels or similar high density storage systems.  No battery lasts long enough, no super capacitor or flywheel achieves electrochemical battery energy density, and none of those systems can be built at the scale required.  Energy demand doesn't stop the moment day turns into night.  All forms of fast storage are dramatically more expensive than heated salt / rock / sand / water / air.

Until someone invents a new kind of battery that lasts 75 years and stores as much energy per unit weight and volume as a gallon of gasoline or kilo of coal, in order to change that paradigm, then we should move forward with energy generation and storage systems that can and do supply the energy in the form we require, at prices we can tolerate, which implies solar thermal or geothermal or nuclear thermal solutions, dependent upon local solar insolation.

The new energy system needs to be built from the ground up, which means extraction and refinement of the required materials without burning something, transforming those materials into machines without burning something, and then providing reliable 24/7/365 electrical or thermal power output without burning something.  Partial measures won't help, nor will declarative statements about energy sources that don't match reality or vague references to future technologies or states of affairs in technology that don't presently exist.  Then and only then should we worry about what comes out of the tailpipe of some transportation machine.  As Norway already proves, with their 80%+ market penetration of EVs, has only resulted in a 10% decline in oil demand.  That means the other 90% of the hydrocarbon fuel energy consumption was where the real climate change problem was.  This is similar to California mandating that trains don't use diesel engines, when they contribute a grand total of 1% of our CO2 emissions, while moving 40% to 50% of all the freight.  I don't know about you, but I like 90% solutions much more than I like 10% or 1% solutions.  Ideologues shouldn't be in charge of energy decisions, because they're symbol-minded people with no understanding of cause and effect, let alone energy.

#7 Re: Science, Technology, and Astronomy » Technological Cumulativeness, (Accumulation). » 2024-05-03 13:25:10

Pulsed Fission Fusion (PuFF) Propulsion System

100kN of thrust at 5,000s to 30,000s of specific impulse is about where in-space propulsion needs to be, in order to colonize Mars in a practical manner.  The 1,000t class, wet mass, "large ship" concept that I had in mind, would not require significant additional radiation protection with 100kN of thrust on tap.  I was originally planning on a much longer spiral-out time with only 1kN of thrust provided by electric propulsion.  If 100kN is achievable, then the large ship would achieve escape velocity in 8 hours 20 minutes.  The 500 or so passengers can stay in the radiation-protected center barrel section for that period of time, while the ship clears the Van Allen Belts, and achieves escape velocity.

At the same time, if the work that Dr Buhler's team is performing on propellantless electrostatic propulsion ultimately bears fruit, then we're not going to bother with propellant-based propulsion at all, because the thrust-to-weight ratio of that device is purportedly already over 1, assuming he's not lying.  We'll know soon enough after they begin flight testing the device.  If their electrostatic asymmetry device works, then it's a technological windfall for in-space propulsion at the very least, quite possibly all forms of propulsion, perhaps finally achieving the promise of electrical propulsion systems.  Until exhaustively proven and independently replicated, this is all highly speculative.  Until then, fission-fusion pulsed plasma thrusters are sufficient for solar system colonization.

At the same time, we need new physics or a more complete understanding of physics.  We know that our understanding of physics is incomplete, so it's time to suspend disbelief just long enough to try some fundamentally new ideas, else we're never leaving the solar system.  I don't believe that will be humanity's fate.  Eventually interest with the obsessive recitation of what we know, along with the measurement of what we already know, will wane.  We'll move on to new power and propulsion concepts capable of providing humanity with the tools we require to finally head towards other stars.  At that point, interest in fighting each other over something readily obtainable elsewhere will also wane.

The work of Dr Buhler (Electrostatic force asymmetry) / Dr Shawyer (EmDrive) / Dr Fearn (Mach Effect) / et al, essentially revolves around the propellantless "impulse drives" from Star Trek.  We will also need Star Trek's "warp drives" to take us far beyond the solar system.  On top of that, someone will need to figure out how to create the "subspace communication" devices to allow for sensing and communicating at superluminal velocity.

#8 Re: Science, Technology, and Astronomy » Solar Observations Pure Science at Work » 2024-05-01 21:42:40

tahanson43206,

I want to know how close we are to answering questions about the magnetic reconnection observations that NASA and the US Air Force spent so much money on.

New theory explains mystery behind fast magnetic reconnection

Here's a page where you can get access to the data being collected:
MMS Science Data Center

#9 Re: Human missions » NASA may alter Artemis III to have no Starship landings. » 2024-05-01 21:23:08

If I was an astronaut, I'd be mortified that the Orion capsule has been in development for over a decade at this point, but they still don't know why the heat shield is not behaving as it should.  Given that Avcoat is a legacy technology with thoroughly proven flight heritage behind it, that strikes me as wrong on multiple levels.  Tinkering with a known working design that's done its job every single time, merely to save a buck or two, is unforgivable.  Avcoat wasn't designed to be cheap, it was designed to withstand a screaming reentry.  If you're that concerned about cost, then you'd never fly to space to begin with, let alone go to the moon.  Whoever made that decision should be flown on the first crewed mission, whether they have astronaut training or not.  Let's see how fast they make the correct design decisions when it's their rear end that gets BBQ'd.

I wonder how much time and money has been lost trying to save money while doing something that will never be cheap or easy.

#10 Re: Science, Technology, and Astronomy » Planting Ships in the Ground » 2024-05-01 13:08:10

Ping An Finance Center, Seoul Light DMC Tower, Shanghai Tower, Wuhan Greenland Center, Lotte World Tower, Doha Convention Center, Tianjin Chow Tai Fook Binhai Center, Pentominium, and Shanghai WFC...  All of those "buildings" are astonishingly good facsimiles of sleek ship hull designs that some architects thought would be a good idea to plant into the ground near the ocean, stern-first.  They're all set into massive steel-reinforced concrete foundations.  Why that seemed like a "good idea" when ships could be built instead, for far less money and material input, who knows?  Those buildings all took multiple years to construct, as doctoral candidate Lu Ping pointed out, and they all cost a lot more than palatially well-appointed luxury cruise liners, which are now "home" to thousands of people.  I would settle for a spartan but clean and well-equipped "seat at the table" for everyone, aboard ships so large and strong that they can only be sunk by deliberate human action.

Even the rather modest accommodations afforded to US Navy ships are far better able to sustain life than any palace of antiquity, they can and do travel millions of miles during their operational lives, and they're better protected than Fort Knox.  The US Navy threw ordnance at one of their old super carriers for a couple of weeks before accepting that deliberate scuttling was the only way she'd go under.  Megaton class nuclear weapons detonated within a few hundred yards didn't sink WWII escort carriers and battleships.  Against a ship the size of a skyscraper, you'd have to detonate a nuclear weapon inside the ship to sink it.  The larger the ship, the greater its internal compartmentalization, thus the more it takes to sink it.  To sink a super carrier, you need to flood about 70% of the compartments below the water line.  When all the hatches are battened down below the water line, that's not simple or easy to do.  Against a skyscraper-sized ship with sufficient internal compartmentalization, that's functionally impossible without deliberate action.  Titanic was a tinker toy compared to a "skyscraper ship", and she had no effective compartmentalization below her water line, in order to "save money".  Design really does matter.  Titanic was also built with rivets rather than welds.  Tearing steel apart is not as easy as fracturing a rivet.  There's no such thing as an "unsinkable ship", but there is such as thing as "cannot readily be sunk without deliberate acts carried out by those aboard to do so".  Both super carriers and properly designed skyscraper ships both fall into this category.

As Lu Ping noted, steel is efficient, because steel is strong.  Modern steels can be very strong- stronger than any alloy of Aluminum or Titanium by a lot, and Titanium suffers worse fatigue life than high strength steel when you make the Titanium alloy strong and hard.  The leaps and bounds improvement of a bewildering variety of steel is the only real story.  All the would-be "super alloys" are specialty products that don't see much use because there's not much they can do better than steel.  There are no 350ksi Aluminum or Titanium alloys in existence, so far as I'm aware.  In contrast, there are multiple different families of ultra high strength steels with different properties.  Now that we have welding techniques and materials to use that are as strong and hard as the base metal, but no weaker or stronger or softer or harder, which is critically important to weld joint durability, we now possess the ability to make very strong and very light mega structures that resist both corrosion and deformation under load.

The right kind of steel doesn't appreciably corrode over 25 years.  Nippon Steel NSGP-1 / NSGP-2:
Nippon Steel - NSGP-1 and NSGP-2 Corrosion Resistant Steels

nsgp_img_03.png

nsgp_img_06.png

nsgp_img_02.jpg

nsgp_img_05.jpg

Ultra-pure Iron from these new "green steel" projects, which always fail to consume less energy than traditional manufacturing methods, because energy input associated with reducing entropy is a "real concept" that is never going away, yet generally do succeed in producing measurably better end products, we have the materials we require to build with, and it happens to be the one structural metal we produce and consume more of, by a significant margin.  Extreme purity Iron also implies slower corrosion, because oxidation of the microstructures (grain boundary reinforcements from alloying elements provide) that permit below-surface level corrosion to begin are dramatically reduced.  Use of other metals like Lithium, Copper, Aluminum, and Titanium grab headlines, but steel continues to do the real work of building out a modern society.

#11 Science, Technology, and Astronomy » Planting Ships in the Ground » 2024-05-01 03:43:11

kbd512
Replies: 4

It occurs to me, looking at the designs of our most modern skyscrapers, that we're spending a lot of time, money, and energy planting what would otherwise be perfectly good ship hulls, in bedrock, where they can never go anywhere.  Earth is quite literally covered with water, but to demonstrate our engineering prowess, we've fixated on building up instead of building out.

1392828981649kingdom_tower_height.jpg

1478116582-shanghai-tower-new.jpg

With the amount of time, money, and energy we've expended on glass and steel reinforced concrete, we could've flipped those boat hulls 90 degrees, built them from solid steel, and put them in the water where they belong.  Ships at sea, the size of skyscrapers, don't have much to fear from the weather, or rising ocean levels, because they float.  We're never going to run out of space to put them.  We need slipways to launch them from and machines to build them quickly and with minimal labor, but welding them much closer to the ground in drydock has to be easier than this:

substructure-of-shanghai-tower-1024x576.webp

Concrete has low embodied energy compared to steel, but we're using enormous quantities of it, and recycling it is not so easy.  Glass has more than double the embodied energy of steel and the sheets of this stuff on skyscrapers are as thick as the hull plating on many modern large ships.  Globally, glass production is about 3X that of Aluminum production.  Steel production is about 9X that of glass.  Concrete production is about 16X that of steel production.

In the end, no energy is being saved.  We're playing a silly shell game with silly results.  None of this is intended to suggest that glass, concrete, and Aluminum aren't very useful, because they are, but we're only fooling ourselves if we think whatever we're presently doing is "saving" something.  It's not.

People require sturdy structures to live in, they must have basic needs met, and they need jobs that provide a sense of accomplishment.  A ship checks off most of those boxes.  We still need farms, at least until we figure out how to synthesize food from scratch, but ships are great places to both transport and store people, food, fuel, and manufactured goods.

Why is it cheaper to build a luxurious cruise ship than a building? - Lu Ding - PhD Candidate

One of the newest cruise vessels, the MSC Bellissima cost £1 billion for its 450,000 sqm deck area spreading over 19 decks, which makes its construction cost £2200 (€2400) per square meter. This amount looks enormous, nevertheless, it includes its propulsion system, control and navigation systems, a grand atrium, 2 theatres, 12 restaurants, 4 swimming pools, a water park and all the interior decoration. To make the comparison, to my best knowledge, a new mixed-use project in Amsterdam may cost €2200-2800 per square meter to build, which becomes even more if high-rise construction is involved. This does not yet include the interior fit-out, costing another €500-1000 euros extra per square meter. This made me wonder, why are buildings we design nowadays so expensive to build? And why ship building, on the contrary, could have a lower price tag. In this article, I made a bold assumption of a few possible reasons to this:

#12 Re: Science, Technology, and Astronomy » Trough Solar Collector- Design- Construction- Operation- Maintenance » 2024-04-29 14:15:18

Most elemental Sulfur production in America / China / Russia / Saudi Arabia / elsewhere comes from refining oil and natural gas.  That is another way in which hydrocarbon fuels serve multiple purposes.

Domestic elemental Sulfur production was 8,706,000,000kg in 2019, according to USGS 2021 data.

8,706,000,000kg / 1,840kg per cubic meter = 4,731,522m^3

That means we need more than 2 years of domestic Sulfur production to power California, a state that only consumes 7% of the total energy of the US.  I wish someone else besides myself or Calliban could begin to appreciate the enormous scale of the task of replacing hydrocarbon fuels, and stop pretending that some new photovoltaic or battery invention will come along to solve a problem that is entirely about production of the materials and machines required to do the work.

"Knowing" how much of what materials are required is only basic math and accounting skills.  If you don't like the numbers, then you need to come up with a new invention.  We've been working on electrochemical battery technology for more than 100 years.  We have Lead-acid, Nickel-Cadmium, Nickel Metal Hydride, Lithium-ion, and Sodium-ion.  Every rechargeable battery cell chemistry is some minor variation thereof, but none of them remotely approach the energy density of chemical oxidation reactions involving Carbon, Hydrogen, and Sulfur.

Are electrochemical batteries great bits of tech?

Sure they are.  For powering your cell phone, wristwatch, or laptop, they absolutely are.  In spite of how great they are for small portable electronic devices or cordless power tools, all of them are exceptionally poor at powering anything significantly larger and more powerful than that.  Despite all the ridiculous stunts which have attempted to make "Lead airplanes" fly, nobody with more uncommon sense than money is buying airplanes made from Lead.  The reason is not a big oil company conspiracy to prevent us from ushering in the new era of Lead airplanes.  Devices which need to be reasonably light and compact, such as all motorized transport vehicles that move at highway speeds or faster, in order to make them most useful for the widest possible range of uses, are no longer light and compact when batteries are used.  That is the real ideology-free reason that engineers pursued combustion engines over batteries for powering vehicles.  Engineers don't really care if you want them to engineer something ridiculous, either.  They'll happily take your money.  Fools and their money are easily separated from each other, and if you can do it legally, the fool will be none the wiser, but much poorer, so even within a litigious society such as America, being foolish with money still has real consequences.

US EPA - Sulfur Supply Chain - Executive Summary

Applications: waste water treatment, Sulfuric acid production, fertilizers and pesticides production, chemicals production.

#13 Re: Science, Technology, and Astronomy » Trough Solar Collector- Design- Construction- Operation- Maintenance » 2024-04-29 12:56:31

SiC mesoporous membranes for sulfuric acid decomposition at high temperatures in the iodine–sulfur process

4 Materials to Consider for Heat Transfer Applications Involving Sulfuric Acid

Umax Advanced Ceramic - Silicon Carbide Cermaic Heat Exchangers

Sulfuric Acid Concentration Plant

A Laboratory-Scale Sulfuric Acid Decomposition Apparatus for Use in Hydrogen Production Cycles

As part of the US DOE Nuclear Hydrogen Initiative, Sandia National Laboratories is developing the high temperature process for conversion of sulfuric acid to produce sulfur dioxide as part of the thermochemical Sulfur-Iodine (S-I) cycle that produces hydrogen from water. The Sandia process will be integrated with other sections of the S-I cycle in the near future to complete a demonstration-scale S-I process. In the Sandia process, sulfuric acid is concentrated by vacuum distillation and then catalytically decomposed at high temperature (850°C) to produce sulfur dioxide, oxygen and water. Major problems in the process, corrosion and failure of high-temperature connections of process equipment, have been virtually eliminated through the development of an integrated acid decomposer constructed of silicon carbide and quartz. The unit integrates acid boiling, superheating and decomposition into a single unit operation and provides for exceptional heat recuperation. The design of acid decomposition process, the new acid decomposer, other process units and materials of construction for the process are described and discussed.

Saint Gobain Performance Ceramics and Refractories - Hexoloy Silicon Carbide Ceramic Products for Shell and Tube Heat Exchangers

2006 DOE Hydrogen Program Review - Sulfur-Iodine Thermochemical Cycle

Did anybody else catch the power density of the chemical reactor core?

It's 75MW/m^3.

The AP-1000 nuclear reactor design is 109.7MW/m^3.

That means the power density of the Sulfuric acid chemical reactor pressure vessel approaches that of an advanced nuclear reactor design.

If we can't make that work, then 700Wh/L / 0.7MWh/m^3 Lithium-ion battery energy density is far too poor to even bother with.

Sulfuric acid is 1,840kg/m^3 at room temperature, so our chemical reactant stores 23,000MJ/m^3 (12.5MJ/kg * 1,840kg/m^3) or 6.389MWh of thermal power per cubic meter of reactant volume.  Even if we're only 50% efficient at turning that thermal power into electricity, that's still 4.5X better than the latest and greatest Lithium-ion batteries.  Battery manufacturers would give up almost any amount of money for a 4.5X volumetric energy density improvement.  The batteries could get even heavier but EV manufacturers wouldn't care if you could simply get rid of the ridiculously high volume occupied by all types of electrochemical batteries, in comparison to gasoline.  The volume consumed by a battery is its own form of inefficiency, due to all the packaging materials required to enclose the battery, as most of the battery pack is not active material, it's packaging materials.

36,300,000,000,000Wh / 3,194,500Wh/m^3 (50% thermal efficiency) = 11,363,281m^3

36,300,000,000,000Wh / 700,000Wh/m^3 (Lithium-ion batteries) = 51,857,143m^3

Sulfuric acid is the most widely produced bulk chemical across the globe with a yearly output of around 201.6 million tons.Mar 24, 2023.

201,600,000,000kg per year / 1,840kg = 109,565,217m^3

California only represents about 7.18% of the total annual US electric energy consumption, but they need about 9.64% of the total annual Sulfuric acid supply to achieve 100% "green energy" consumption, according to them.

Total global Lithium production was 180,000t in 2023, as opposed to 201,600,000t of Sulfuric acid.

Are we going to scale that up multiple orders of magnitude to meet demand?

Obviously not.

Why, then, is everybody acting as if we are, when anyone who can count knows that is not going to happen in the next 20 years?

The process of opening a new mine is about as fast as the process of approving and building a new nuclear reactor.

Alternatively, we're going to create a miracle battery with 5X greater energy density, so that Lithium production doesn't falter and the battery can store as much energy as a reversible oxidation reaction.  We're going to invent some brand new electrochemical battery tech to supply the energy required, because otherwise there's not enough metal production to implement the solution.  We also make 100,000t of Sodium metal, annually.  I'm not so sure that's gonna scale up quickly, either, and because energy density is lower than Lithium, of course we'll need evern more metal to work with.

#14 Re: Science, Technology, and Astronomy » Trough Solar Collector- Design- Construction- Operation- Maintenance » 2024-04-29 04:10:02

Doing some simple math on what seasonal battery energy storage will cost the state of California, not the entire US, they think they need 36,300,000 MWh worth of battery energy storage to deal with seasonal demand fluctuations.  Over-building photovoltaics just means more land use and environmental destruction, more embodied energy, lower EROEI, and even higher prices paid by consumers, plus more burning of hydrocarbon fuels.

The 3,000MWh Tesla Lithium-ion battery cost built at Vistra Moss Landing cost $560M.

The State of California thinks needs 36.3 million MWh worth of Tesla's battery storage to deal with photovoltaic power fluctuation by both seasonal and diurnal cycles:

$0.18666/Wh * 36,300,000,000,000Wh of energy storage = $6,776,000,000,000

Think about where the price has to go, to best $0.18666 per Watt-hour of electrical energy storage.  Can it drop to zero?  It pretty much has to, or photovoltaics are not going to provide 70% of the energy, now or ever.

$6,776,000,000,000 / $850,000,000,000 (FY2024 US military budget) = 7.97 years of America's FY2024 military budget

In 10 years when the Tesla battery croaks, we'll need another $6.776 trillion dollars to replace it

If you can't see why we're never going to do this "electronic-everything" insanity, it's because you're a magical thinker, so no amount of explaining will help you understand.

Crescent Dunes sold power at $0.135/kWh, and included 10 hours of storage, which means it stored enough power to actually produce it's nameplate capacity 91.4% of the time, which was also built for the State of California.

If Crescent Dunes was "too expensive" or "not profitable", then nothing involving sufficient electrochemical battery energy storage will fit that description for many decades to come.

What happened with Crescent Dunes?

The failures at the plant had zero to do with the plant not working, and almost everything to do with the people building the plant not following the instructions of Aerojet-Rocketdyne, the people who designed the plant, who did actually know what they were doing.

What was the moral of the story?

Never accept a pennywise pound foolish design or operating concept.

What are photovoltaics and electrochemical batteries?

A pennywise pound foolish design concept that is never going to scale-up to the degree required, unless electrochemical batteries become 6X cheaper than they already are.  Since 70% to 80% of the cost of all photovoltaics and electrochemical batteries is now the raw materials used, that's a really good indicator that such a thing is highly unlikely to ever happen- unless the prices of photovoltaics and battery making materials alone continues to fall while all other prices increase.  Over the past 5 years, we've seen the opposite happen.  All prices have increased, to include the price of Lithium, Copper, and Silicon, because that's how market economics works when demand grossly exceeds supply.

The batteries will be replaced 2.5X during the life of the photovoltaics and the photovoltaics will be replaced 3X as often as a solar thermal power plant.  All of that costs money.  The costs won't be "miracled away" by ridiculous beliefs about things only continuing to get cheaper into perpetuity.  That clearly isn't happening right now, and the assertions that they will happen in the future require that costs only run in one direction over time.  Scarcity and depletion ensure that won't happen.

A solar sulphur cycle to make unlimited thermal energy storage

Sulphur-energy-densitycost.png

Are Lithium-ion batteries ever going to cost $0.018/kg, while storing 12.5MJ/kg?

Current Lithium-ion batteries store perhaps 1MJ/kg when they're brand new.  Either a miracle is going to happen to increase battery energy density by 10X, as well as cycle life and durability, or far more likely, no such thing will happen during our lifetimes, so we're stuck with a pennywise pound foolish "solution" that solves nothing at the scale of the problem of attempting to replace hydrocarbon fuels.

tahanson43206 asked for more info about the costs of solar thermal power during our last weekly meeting, so here's some of that:

Profitability and break-even points, ROI with CSP alone and TES, spinning reserve capacity credits, etc (from 2010):
The Value of Concentrating Solar Power and Thermal Energy Storage

The part I like is that a backcasting statistical model for CSP can predict profitability with 87% accuracy / fidelity to actual.  They said that TES cannot be justified on economics alone, but neither can photovoltaics with batteries.  That said, if you want a 70% wind and solar powered electric grid, then that can only be done profitably using a dirt-cheap energy storage medium.  No kind of electrochemical battery is anywhere close to the price of dirt, unlike Sulfur, which is $18 per 1,000kg, and it stores 12.5X more energy than any kind of battery, and it can be recycled endlessly, and it can be stored outside on the ground like dirt or coal, and it never "loses capacity" as it ages (because Sulfur is Sulfur forever), and it requires no additional mining activities to provide a supply sufficient to meet global energy storage requirements.  The "pit of crushed rock" idea from MIT is even cheaper, at $2 to $4 per kWh.

NREL - Concentrating Solar Power Economics Assessment - 2023 Annual Technology Baseline - CAPEX / OPEX / LCOE

Much like fusion, cheap / reliable / long-lasting electrochemical batteries are only 5 to 10 years away.  Just like fusion, they always will be.

#15 Re: Interplanetary transportation » Large scale colonization ship » 2024-04-24 12:23:23

If the large ship will be made from steel, which to my knowledge is completely unaffected by UV light, then how about using UV-C laser equipped robots set to "kill mode" after all the humans leave the room?

Given minimal furnishings, a robot could cover every square inch of a room to keep the nasties at bay.  We could do the same thing with ventilation ducting to tamp down on mold.  A small robot crawls around in the ventilation ducts and blasts the surfaces clean with UV-C lasers.  We'd have UV-C lasers permanently mounted to evap coils so that the humidity doesn't breed mold and bacteria.

#16 Re: Science, Technology, and Astronomy » Materials Mechanical Properties Terminology » 2024-04-24 11:39:20

Much like ceramic matrix composites (CMCs), and ceramic metal matrix composites (CMMCs), high entropy alloys (HEAs) like the Nb45Ta25Ti15Hf15 alloy investigated in the article that tahanson43206 provided a link to, are the next generation of metal alloys for extreme high and low temperature performance.

The CMCs and CMMCs are either heat shielding materials for hypersonic vehicles or extreme temperature components within the hot sections of jet and rocket engines, especially combustor cans, afterburner components, convergent-divergent nozzle components, and uncooled rocket engine nozzle extensions.  CMCs and CMMCs exhibit extreme resistance to oxidation at high temperatures.  HEAs are interesting for sCO2 turbines and RamGen engines (supersonic inlet velocity gas turbines for Mach 2 to Mach 3 operation), as well as the cooled portions of rocket engine nozzles, turbopump components, main injector plates, injector pintles, hot section expansion turbine blades, engine casings, and fasteners in jet engines, etc.  The nozzles and combustor cans don't require extreme tensile strength, but they do require extreme thermal shock and oxidation resistance.

Initial testing of the aforementioned HEA indicates good creep strength, which is mandatory for sCO2 gas turbine components operating at both high temperature and pressure, but I want to see the results of other basic tests such as oxidation resistance, stress-corrosion cracking, resistance to chemical attacks, etc.  There are a myriad of different test results we require before judging these novel materials as suitable for aerospace applications.  The issues associated with the use of D6AC high strength steel in the F-111 wing boxes and fuselage immediately comes to mind about what can happen if you assume too much and know too little.  There was nothing intrinsically wrong with using D6AC, but forging, heat treatment, and corrosion control all mattered greatly, but were little understood and little appreciated until they became real problems during both manufacture and long-term service.

Calliban already indicated what can go wrong with high strength steels.  I have no way of knowing how well made his rapier was, but heat treatment is critical to high strength steels.  The stronger and therefore harder the steel, the lower its impact resistance.  A rapier's blade is subjected to repeated sharp impacts over a very small surface area, analogous to a lifetime of impact strength tests, so perhaps not the best application for a very hard steel.  1095 and other low alloy plain carbon steels, with appropriate heat treatments, are more typical for such blades.  Steels like 1095 and 5160 are not as hard or strong, but much tougher and more ductile.  This is why Mangalloy found use in forging hammers, rock crushers, and tank tracks.  More recently, with the development of appropriate welding techniques, Mangalloy is now used for LNG transport and storage, because it remains tough and ductile at very low temperatures.  While aircraft landing gear are a well known application of maraging steels, and also subjected to repeated extreme force impacts, those impacts occur over much larger bearing surface areas, oleos increase the length of time over which load transfer occurs upon landing, and extreme process control is applied to every aspect of their manufacture and maintenance.  Knicking or cutting ("notching") high strength / high hardness steels can and does lead to fractures.  Titanium alloy parts like landing gear legs or oleos and aircraft shear bolts common for engine mounting in high performance jet aircraft, behave in a similar manner when knicked or "notched".

Every so often someone within the homebuilt aircraft community has the bright idea of using Titanium alloy to reduce the weight of engine mounts, bolts, and the firewall.  The smart ones who listen to others are advised against it, not because it won't work, as it absolutely will work if all the welding and handling precautions not to knick the metal anywhere are followed correctly, but mistakes do happen.  The simple reason is that 4130 chrome-moly tubing is so thoroughly proven to work, even when the welding or handling of the components are less than perfect.  Messing up 4130 takes real effort, even though it can be done.  Other countries require that the welder be aerospace certified to weld an engine mount or gear leg.  That's why you see so few tube and fabric aircraft in other countries, but lots of them in America.  Here in America, we don't have any such requirement for welding.  Since 4130 is the most frequently used material, even homebuilders with limited experience encounter very few weld failures where amateur welders are involved.  Most have the good sense to practice their technique, try to break the weld, and to seek out advice for how to do it properly.  Welding takes a few weeks to learn to do well.  Riveting takes a day or two, which is why American WWII aircraft were mostly riveted Aluminum.  Welding difficulties aside, the people who make the Titanium Cessna landing gear will tell you that any scratches or knicks to the gear legs must be buffed out.  Their product is primarily intended to reduce the weight of the gear for bush planes, to partially compensate for the heavier tires and brakes.  That's all perfectly logical, but the propellers for bush planes frequently throw small rocks when landing in river beds, some of which will inevitably strike the gear legs, amongst other parts of the airframe.  A pair of Cessna main gear legs cost $2K to $5K.  Titanium costs over $30K.  That's quite a lot of money to drop 50lbs or so over steel.  The weight savings of Titanium over 4130 are real and meaningful, but so are the increased manufacturing costs and maintenance requirements to avoid landing gear fractures in a place you may not easily get out of, such as the Alaskan backcountry.

When the Navy switched from HY-80 to HY-100 / HY-110 / HY-120 for submarine hulls and now the Ford class aircraft carrier hulls, the corollary was increased welding costs, increased weld rejection or failure rates, and increased inspection an maintenance requirements.  The stronger steel was used in the more modern Sea Wolf and Virginia classes to increase dive depth.  The Ford class uses the stronger steel to avoid significant weight increases related to its much larger flight deck area and heavy EMALS catapult equipment.  HY-110 allows the Ford class to retain the same basic super carrier hull design as the Forrestal / Kitty Hawk / Enterprise / Nimitz classes.  All of the super carrier hulls, from Forrestal to Ford, are based upon the Forrestal class hull design, with minor increases to beam width to accommodate increasingly greater weight of installed equipment / fuel / aircraft.  The Ford class is "maxing out" the Forrestal class hull design.  Any further weight increase would require a hull redesign.  HY-100 / 110 / 120 avoided the need to do that.  Forrestal class ships started at 80,000t at full load, Kitty Hawk and JFK were heavier, Enterprise significantly heavier, Nimitz modestly heavier than Enterprise due to reactor improvements, whereas the new Ford class is now at about 110,000t with a full load.  Any "heavier-than-Ford" super carrier design would require a lengthened hull with an internal redesign for weight and balance purposes as well as that all-important optimal hull form to attain 30 knots for launching jet aircraft.  The Forrestal class was the fastest of all the super carrier designs- faster than all the nuclear powered carriers.  Internet folklore aside, every super carrier since Forrestal has increased beam and draft, but the same installed geared steam turbine engine power, which means they've become progressively slower, with the Ford class being the slowest of all the super carriers.  Ford is the slowest because it has to shove more water out of the way as the beam width crept up.  You'll notice that the later Nimitz and the new Ford classes have bulbous bows to delay the bow wave riding up and slowing them down.  Earlier carriers didn't have them, because length-to-beam and installed engine power alone was sufficient with their more slender hull forms and reduced draft.

In general, the more sophisticated a material is, or the more extreme the performance requirements become, the tighter the process control involved in manufacture, maintenance, and the more lengthy the list of caveats regarding appropriate uses and problems to be aware of.  That said, there are ideal applications for all of these materials.  These new HEAs are showing great promise for our next generation engine components to make more power while minimizing weight, thus improving overall efficiency of energy usage.

#17 Re: Science, Technology, and Astronomy » Why the Green Energy Transition Won’t Happen » 2024-04-22 21:01:13

Calliban,

I read the article.  It's not telling you or I anything we don't already know.  Electricity is not some magical way to cheat basic physics.

I noticed that they referenced low and high entropy energy machines.  There's a reason I keeping calling photovoltaics, wind turbines, and electrochemical batteries "entropy machines".  They require an inordinate entropy change to take highly disordered matter, by using enormous amounts of energy input to transform them into highly ordered matter.  However superficially efficient they appear to the indoctrinated vs educated, they're factually the most highly ordered of all our machines, thus the most energy-intensive.  Anything that requires inordinate quantities of polysilicon, composites, Lithium, and Copper to function at all, is definitionally energy-intensive.  As of right now, almost none of that energy comes from other entropy machines, because entropy machines don't generate enough surplus energy to do that in an economical way.  Unless almost all of the energy to make them and power them comes from CO2-free sources, and no matter how else indoctrinated or malevolent people try to obscure basic physics, they are in fact using more input energy to create and operate them.  That is why they cost so much.  Almost all of the money sunk into them represents money paid for energy to make and operate them, not repairing or recycling them, since that is almost impossible.  Worse still, recycling them requires more energy than making a new entropy machine from scratch.

These entropy machines represent an energy treadmill.  They're a losing proposition if we zoom out far enough to stop fixating on the end result and start focusing on all the inputs required.  If you're going to predominantly use low energy density intermittent energy sources, then you need low embodied energy materials to construct machines that last a very long time, or eventually you run out of energy to sustain your way of life.  The implications are that stark and the results won't be pretty.

There's no magic or "wonderment" in this for people who don't have emotional or ideological investment into what the end result looks like.  It looks really bad from my perspective, because from an input energy and ecology standpoint, it is bad.  While I wish that wasn't the case, I can't flippantly ignore reality and hope that it changes to suit my beliefs about how it should work.  Maybe new inventions will come along to fix not-so-green energy's numerous and varied problems, but that's hoping for something that doesn't presently exist.  Hoping for change is not a valid engineering strategy for winning this energy and ecology battle.

That's why I spent so much time and effort explaining this so many different ways, whilst repeating things I thought shouldn't require so much repetition, but it looks like it's mostly fallen on deaf ears.  I want people to know why this strategy will fail before it finally does fail.  It's my hope, though perhaps a vain one at this point, if people who have more than a passing interest in science and technology truly cannot understand it, so that the same mistakes aren't repeated during the next incarnation of whatever follows.

You and I have both spent lots of time pointing out various more practical ways forward for these green energy concepts, that at least have some chance of working to the degree and at the scale required.  Perhaps some bright young person, much smarter than I'll ever be, will pick up what we're laying down, use what they know that we don't, and solve these problems in ways we never thought of.  That is my only desire.  I recognize that we have some significant and serious long-term issue with anthropogenic global warming, maybe more of one than we know, and that the problem requires real solutions that can be implemented in the hear and now, rather than some far off point in the future.  We'll only start to appreciate the unique nature and depth of the problem after we recognize the scope and scale of trying to replace hydrocarbon energy with anything else.  Our present dependence on it is starting to become a little scary.  We need realistic alternatives, but thus far there's no serious effort to pursue them.

Enough people will independently figure this out in their own way, sooner or later.  I just hope there's enough time left to pursue actual solutions after we're done mucking around with these non-solutions.

#18 Re: Terraformation » Para Terra formation in Orbit, with orbital services. » 2024-04-22 16:27:13

Eurka Alert - News Release 23-Sep-2021 - Chinese scientists report starch synthesis from CO2 - Chinese Academy of Sciences Headquarters

Chinese scientists recently reported a de novo route for artificial starch synthesis from carbon dioxide (CO2) for the first time. Relevant results were published in Science on Sept. 24.

The new route makes it possible to shift the mode of starch production from traditional agricultural planting to industrial manufacturing, and opens up a new technical route for synthesizing complex molecules from CO2.

Starch is the major component of grain as well as an important industrial raw material. At present, it is mainly produced by crops such as maize by fixing CO2 through photosynthesis. This process involves about 60 biochemical reactions as well as complex physiological regulation. The theoretical energy conversion efficiency of this process is only about 2%.

Strategies for the sustainable supply of starch and use of CO2 are urgently needed to overcome major challenges of mankind, such as the food crisis and climate change. Designing novel routes other than plant photosynthesis for converting CO2 to starch is an important and innovative S&T mission and will be a significant disruptive technology in today’s world.

To address this issue, scientists at the Tianjin Institute of Industrial Biotechnology (TIB) of the Chinese Academy of Sciences (CAS) designed a chemoenzymatic system as well as an artificial starch anabolic route consisting of only 11 core reactions to convert CO2 into starch.

This route was established by a "building block" strategy, in which the researchers integrated chemical and biological catalytic modules to utilize high-density energy and high-concentration CO2 in a biotechnologically innovative way.

The researchers systematically optimized this hybrid system using spatial and temporal segregation by addressing issues such as substrate competition, product inhibition, and thermodynamical adaptation.

The artificial route can produce starch from CO2 with an efficiency 8.5-fold higher than starch biosynthesis in maize, suggesting a big step towards going beyond nature. It provides a new scientific basis for creating biological systems with unprecedented functions.

"According to the current technical parameters, the annual production of starch in a one-cubic-meter bioreactor theoretically equates with the starch annual yield from growing 1/3 hectare of maize without considering the energy input," said CAI Tao, lead author of the study.

This work would open a window for industrial manufacturing of starch from CO2.

"If the overall cost of the process can be reduced to a level economically comparable with agricultural planting in the future, it is expected to save more than 90% of cultivated land and freshwater resources," said MA Yanhe, corresponding author of the study.

In addition, it would also help to avoid the negative environmental impact of using pesticides and fertilizers, improve human food security, facilitate a carbon-neutral bioeconomy, and eventually promote the formation of a sustainable bio-based society.

TIB has focused on artificial starch biosynthesis and CO2 utilization since 2015. To carry out such demand-oriented S&T research, all kinds of resources for innovation have been gathered together and the integration of "discipline, task and platform" has been strengthened to achieve efficient coordination of research efforts.

This study was supported by the Key Research Program of CAS and the Tianjin Synthetic Biotechnology Innovation Capacity Improvement Project.

Journal: Science
Article Title: Cell-free chemoenzymatic starch synthesis from carbon dioxide
Link: http://dx.doi.org/10.1126/science.abh4049
Article Publication Date: 23-Sep-2021

#19 Re: Science, Technology, and Astronomy » Hydrogen Fuel Cell Vehicles » 2024-04-20 14:03:41

tahanson43206,

According to Google, Norway secured 98% of it's energy from a combination of hydropower and wind.

Norway's "energy", according to the graphs I posted, which I also found using Google, is 45% hydro, perhaps 5% wind turbines and photovoltaics by now, and 50% oil, gas, and coal.

Norway's "electricity", which is merely one form of "energy", is only half of their actual energy consumption.

If we're going to talk about "electricity" vs "energy", then let's use appropriate labels.

Norway is exporting their oil and gas to the rest of Europe.  Their government is then using the profits from oil and gas sales to fund their "green energy" projects.

It really doesn't matter what kind of shell games or word games we attempt to play with our "energy" consumption.  By definition, a global problem doesn't "go away" because you exported the source of the CO2 emissions elsewhere.

Norway's 2021 "Energy" Consumption by Source, according to the EIA
Coal - 3.1% / 27,996TJ
Oil - 36.1% / 327,565TJ
Natural Gas - 3.8% / 34,951TJ
Heating - 2.6% / 23,367TJ
Biofuels and Waste Burning - 6.9% / 67,729TJ
Electricity - 47.5% / 431,967TJ

446,657TJ (124,071GWh / 124,071,385,414,890Wh) - Norway's burning of something other than Hydrogen, for "energy"

3,722,178,784kg / 3,722,179t of Hydrogen required to replace coal / oil / gas, at 33,333Wh/kg

They're creating capacity to generate 40,000t of "green Hydrogen", whatever that is, per year.

Norway requires 93 more plants of the same size to replace all that coal, oil, and gas they're presently consuming to create "energy".

154,470,419,536,000Wh <- That is how many Watt-hours of "electricity" Hysata's 95%+ efficient reverse fuel cell requires to replace Norway's coal, oil, and gas consumption, which is most definitely part of their "energy" consumption.

119,990,833,299,736Wh <- That is how many Watt-hours of "electricity" Norway produced from all "energy" sources, green or otherwise.

Economy of Norway

What is the main source of income in Norway?

The oil and gas industries play a dominant role in the Norwegian economy, providing a source of finance for the Norwegian welfare state through direct ownership of oil fields, dividends from its shares in Equinor, and licensure fees and taxes.

Cost of living - Norway is among the most expensive countries in the world, as reflected in the Big Mac Index and other indices. Historically, transportation costs and barriers to free trade had caused the disparity, but in recent years, Norwegian policy in labor relations, taxation, and other areas have contributed significantly.

#20 Re: Science, Technology, and Astronomy » Hydrogen Fuel Cell Vehicles » 2024-04-19 23:01:02

Well,

At least we know how Norway financed all of their green energy:

Norway expects to earn record $131 bln from oil and gas in 2023

EtUcWK_XAAQBZf6.png

1702890668977?e=1717632000&v=beta&t=1yU97v1kAopOj0OA3h2RqSPKBALwD7pIK6W4SjyC5Hg

Maybe Google thinks electricity is the only kind of energy consumed by Norway.  People who are less ideologically motivated, or slightly more inquisitive, know otherwise.

The government's revenues

The government’s total net cash flow from the petroleum industry is estimated to be NOK 986 billion in 2023 and NOK 832 billion in 2024. The estimate for 2023 is NOK 299 billion lower compared to the net cash flow in 2022.

Green is indeed the color of money, but not energy.  Hydrogen has no color at all.

#21 Re: Science, Technology, and Astronomy » Why the Green Energy Transition Won’t Happen » 2024-04-19 20:06:51

SpaceNut,

I'm not sure what you're trying to point out here.

You can purchase a PT-6A engine right now from Pratt & Whitney if you have the money.  It's an off the shelf item by that definition.  If you think you can bolt it onto any existing plane and go flying, then you're mistaken.  The mere fact that you can lay down cash and walk out with a product means very little.  There's clearly a lot of engineering work that goes into making sure that the plane in question can use said engine, as-installed.  Merely being able to purchase a PT-6A tells me very little about the suitability of the engine for the plane it's bolted to, nor what a plane with that engine installed might be able to do.

#22 Re: Science, Technology, and Astronomy » Why the Green Energy Transition Won’t Happen » 2024-04-19 18:26:59

SpaceNut,

Every power generating system is an engineered solution.  You can buy a photovoltaic panel or wind turbine, but you can't buy an "off the shelf" photovoltaic or wind turbine farm, because no such animal exists.  Every site is unique.  The requirement for steel and concrete will be unique to the firmness of the ground that equipment is mounted on.  You decide whether or not you want power, you pay money to an engineering firm, and then they figure out what parts they can buy or design and fabricate themselves.

You know what part of an electric power grid is a bespoke solution?

All the step-up and step-down power transformers fit that description.  I'm not talking about the ones you see on power lines, I'm talking about the ones you see at step-up or step-down stations, as well as the power inverters if on-panel inverters are not used.  When you pay for a photovoltaic farm, the people purchasing the power pay for all the non-standard equipment unique to the massive power fluctuations produced by photovoltaics and wind turbines, so that power surges and drops don't crash the entire grid.  All that equipment costs real money, none of it is an off the shelf solution, and all of it must be paid by the consumer for the privilege of having unreliable intermittent energy on the grid, because a reliable grid doesn't require such equipment.  This is engineering reality vs glossy sales brochure fantasy.

These thermal engineering solutions are going to start providing more than just power.  They're going to collect and supply CO2, Argon, Xenon, Neon, Krypton, Sulfur, and other saleable industrial products so that those products don't have to be produced from scratch by burning something like natural gas or coal, solely to obtain that industrial product.  Neon is required to make microchips.  Argon is required for welding.  Sulfur is required to make Sulfuric acid.  The multiple revenue streams mean that the electric power consumer doesn't have to pay for the full cost of the plant, and consumers of the industrial products don't have to pay for specialty plants that burn fuel just to produce something that would otherwise be a natural byproduct of burning fuel.

#23 Re: Science, Technology, and Astronomy » Why the Green Energy Transition Won’t Happen » 2024-04-19 14:59:12

Calliban,

They're building a commercial electric power plant in Odessa, Texas.

NET Power has five other projects in the works, including two 280-MW plants in the U.S. that are being co-developed with Cayote Energy in Colorado and with Broadwing Energy in Illinois, as well as a 300-MW project in the U.K. with Whitetail Energy. Others are planned with Frog Lake Energy in Canada and with Wilhelmshaven Green Energy in Germany.

Once you prove that a gas turbine technology works, we have people in America, China, Europe, India, and Russia, who all know how to make the parts and implement the technology.

NREL / NETL / US DoE and various other national labs sunk a considerable chunk of money into basic development and testing of the gas turbine, supersonic CO2 compressors, and the high temperature diffusion bonded printed circuit heat exchangers, which the UK provided the expertise and hardware for.  Those heat exchangers are approximately 1/8th the size and weight of more conventional tube-based heat exchangers.

Allison, Baker Hughes, Barber-Nichols, General Electric, Saudi Aramco, Toshiba, and a bunch of other players in the energy industry invested serious money and engineering expertise (all told, over a billion dollars, so about equal to the US government's contribution) into the project at various stages, and now we get to reap the rewards of that tightly focused investment into a technology that we know, beyond any shadow of a doubt, actually works.  If it didn't work, or was thought to be a marginal improvement, or questionable value proposition, then we wouldn't have pilot plants and full scale commercial electric power generation facilities, based upon Brayton cycle sCO2 gas turbines, popping up around the US, Canada, Europe, and now China, India, and the Middle East.

sCO2 and supersonic CO2 compressors (referred to as "rampressors" or "RamGen" by Ingersoll-Rand), are the latest applications of well-established gas turbine engine technology.  In the coming decade, sCO2 and RamGen will become cornerstone technologies for reliable green energy technology, transport, and industry.  We're still in the early days of deploying this technology, but it will have profound implications, because it is significantly better than what it replaces in ways that matter.  Rather than throwing our hands up in the air or pretending that there are no major issues with electronics-based energy technologies, we should continue pursuing technologies that can actually work at the scale we need them to work at, in order to make a meaningful difference.

#24 Re: Science, Technology, and Astronomy » Why the Green Energy Transition Won’t Happen » 2024-04-19 13:37:44

If you use Google just a little bit, you'll also find that Saudi Arabia and India have their own sCO2 pilot projects underway, and that the CSIRO was one of the initial investors into sCO2 technology.

#25 Re: Science, Technology, and Astronomy » Why the Green Energy Transition Won’t Happen » 2024-04-19 13:35:01

It looks like the Chinese are in the process of testing sCO2 gas turbines as well:

Shouhang and EDF to Test s-CO2 Cycle in Concentrated Solar Power

China could be the first to deploy s-CO2 in CSP

The world’s initial Concentrated SolarPower (CSP) plants continue to use the legacy steam cycles of conventional thermal plants. But steam cycle is a mature technology with temperature-based efficiency limits, hampering the potential to raise efficiency and lower costs. Consequently, international researchers have investigated a new power cycle, a closed loop supercritical carbon dioxide cycle (s-CO2).

Marking the first time s-CO2 cycle will be tested in an operating CSP plant, starting this month, the French utility company EDF will partner with Chinese CSP technology manufacturer Shouhang to convert a demonstration CSP plant built three years ago at the Gobi Desert solar park at Dunhuang from steam cycle to an s-CO2 power block.

“The way that people approach risk in China is different; I think they are more open for such innovation. They don’t trust so much the modeling work; so they build it. It’s quite sad that 
today it’s easier to do such projects in China than in a western country, but it makes working in China very exciting,” commented Yann Le-Moullec, EDF Chief Engineer in China R&D.

Le-Moullec, who announced the study-Retrofit of Dunhuang 10MW molten salt plant with a high temperature supercritical CO2 cycle at the Annual SolarPACES Conference 2018 in Morocco, is now working in China to implement the EDF collaboration with Shouhang, which built the 10MW plant to be used in the demonstration and was among the first to complete a 100MW tower CSP project in China’s first batch of demonstration projects.

After ten years in renewable energy R&D at EDF in France, then in China, Le-Moullec is now starting a two-year evaluation of its feasibility and the readiness of equipment suppliers in China and abroad. “With a lot of completely novel technology, suppliers might be eager to offer us some equipment, but the selection of which supplier we trust and how to qualify them, is our first issue at the moment,” he pointed out.

Why demo a not-yet-commercial power cycle so soon after commissioning steam cycle?

“Shouhang think s-CO2 could be commercially viable in three to four years perhaps, so they are moving very quickly to the “next” technology,” Le-Moullec explained. “They think that, if it could be profitable, it’s worth taking this risk.”

The s-CO2 cycle will be swapped for the steam cycle in the 10MW “display demonstrator” that Shouhang initially built at their own expense to demonstrate the heliostats, solar receiver and air-cooled condenser they manufacture. Chinese suppliers typically build such smaller showpiece plants for potential customers to demonstrate their products in action. “It’s quite competitive in China, if you don’t have a project to demonstrate that your product will work it is very hard to sell them,” Yann explained.

Nurturing policies to develop domestic CSP

The policy of the Chinese government is to build demonstration tower CSP projects full scale: 50MW or 100MW, as the most efficient way to de-bug the engineering problems in “first sample” projects. By limiting problem-solving to just the technical aspects, developers and engineers are able to focus on just the engineering fixes needed to deploy a new technology. China’s CSP pioneers are not required to negotiate land deals, attract the lowest financing, or offer lower prices than gas, PV or wind, as in the US, Australia and Chile.

Instead, demonstration projects are typically built in a dedicated solar park, on land set aside for solar development. The government sets a guaranteed payment for power delivered for 25 years; and land rights are part of the deal. Chinese policy follows Spain’s example, where its first CSP pioneers received a uniform Feed-inTariff (FiT). A guaranteed pay rate best supports first-of-a-kind technology and births a robust engineering and supply chain. As a result of that policy, Spanish firms still dominate the CSP industry.

Although the government hopes to build a domestic supply chain, foreign firms are not ruled out when certain specifications justify it, even sometimes at a higher price. For example, Shouhang’s steam turbine for the 100 MW plant is supplied by US-based GE due to the specific requirements of the CSP industry.

Shouhang plans commercial CSP with s-CO2 at 100 MW within 5 years

Over the next two years the test takes place. The advantage of reusing the same plant is that only the steam power cycle will need replacing, reducing test time and money. The disadvantage is that it means the test will be run – for most of the time – at a lower temperature than s-CO2 cycles could handle. However, the plan is to operate at the higher temperature for a brief period in order to test the dedicated equipment.

Like their 100MW plant, the 10MW demonstration model has 15 hours of molten salt (60% NaNO3-40% KNO3) thermal storage, with molten salt as heat transfer fluid, and it operates in a typical 290°C to 560°C range, using dry-cooling. But its tower height is just 135 meters, with a 7 meter high receiver at the top, and its solar field comprises just 1,525 heliostats.

“There are two pieces of equipment that can be quite tricky, One is the molten salt to s-CO2 heat exchanger. It’s at very high pressure, very high temperature, a lot of mechanical issues have to be solved,” Le-Moullec explained. “It’s very hard to decide which is the best option, and how it can work. No one has experience, so there is no proof of working design. The other is the compressor. We optimize the cycle design in order to have a simple compressor, because compressing CO2 from its critical point with high efficiency is very new.”

The operation of the system will be a challenge too. Because it is a Brayton cycle, there is no accumulation in the loop: you cannot buffer the CO2 as you do with water in a steam cycle. 
“Your CO2 has to run through the compressor and the compressor has to operate at their nominal speed driven by the turbine,” Le-Moullec explained. “We decided to select a recompression design and to adapt it for our small demo with small equipment, but it has never been done with such a layout.”

Once suppliers are selected and parts built, the demo should be online by the end of 2020. To meet this goal of commercial s-CO2 in a CSP plant within five years, they must solve these technical problems over the next two. Then, if it is successful, Le-Moullec says the target is to start deploying this technology commercially in less than four to five years.

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