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#1 Re: Exploration to Settlement Creation » KBD512 Biosphere structure of cast basalt » Today 00:11:14

Is it more material-efficient to use an external tubular steel space frame or a geodesic exoskeleton structure for the building?

Some examples of geodesic aircraft structures from WWII:
img_75-1.jpg?itok=dTfmBJMe

maxresdefault.jpg

Ottawa19.jpg

0cdfd4_76414e962c5b4ac6a270869fb3b46761~mv2.png

#2 Re: Meta New Mars » kbd512 Postings » Yesterday 23:51:12

Sage Geosystems Proprietary sCO2 Turbine Flow Loop Testing

SCO2 even works well at lower temperatures in geothermal power systems:

Abstract

Sage Geosystems will present the status of the testing of their full-scale 3MWe (electric) prototype supercritical CO2 (sCO2) turbine that has been modeled, designed, and built in a partnership with Southwest Research Institute (SwRI). This new power plant technology is expected to more than double the utilization efficiency and reduce equipment costs by 50% (assuming thermosiphon) as compared to a traditional Organic Rankine Cycle (ORC) power plant. Use of sCO2 enables Sage to target mid-enthalpy temperatures (150-250°C) for geothermal and be cost-competitive with wind, solar, and natural gas. Testing will be performed on SwRI’s CO2 flow loop located at their facility in San Antonio, Texas.

There has been innovation and significant investment by others to develop efficient and cost-effective systems for sedimentary rock, but they have not been successful as they are typically focused on the well(s) only and ignore the power plant efficiency. Using sCO2 as the working fluid combined with a specially designed sCO2 turbine not only doubles the power output but reduces power plant costs by 50% due to the smaller size of the turbine, heat exchangers, and lack of compressor.

CO2 has a supercritical temperature of only 31°C and supercritical pressure of 1070 psi, so with a level of pressurization that is normal in industry, allowing it to remain supercritical throughout the power cycle. Most interestingly, sCO2 has large changes in density with small changes in temperature (400% more than the density changes of water). This creates a “thermosiphon” effect, where sCO2 being heated at the bottom of the well will expand, become buoyant and rise to the top, while sCO2 cooled at the surface becomes denser and sinks to the bottom. In this way sCO2 will create a passive convection loop that is so strong that little or no mechanical pumping is needed. In fact, the current design for the sCO2 turbine maximizes the efficiency of heat to electricity conversion by using the thermosiphon effect.

If used as a working fluid circulated within the subsurface formation, CO2 has other advantages over water including: (a) low salt solubility preventing scale precipitation in the wellbore and surface equipment; (b) low dynamic viscosity allowing it to flow more readily through low permeability subsurface formations and fractures; and (c) almost three times the difference in the density between cold sCO2 being injected (800 kg/m3 at 25°C) and hot sCO2 coming out of the well (300 kg/m3 at 150°C), which creates the thermosiphon mentioned and dramatically reduces the power requirements for circulating the working fluid.

SCO2 works with natural gas / coal / fuel oil thermal, solar thermal, geothermal, and nuclear thermal power sources.  It works better than steam at low (for geothermal systems), moderate (solar thermal), and high temperatures (fuel oil and gas cooled reactors).  All required equipment is dramatically smaller.

#3 Re: Meta New Mars » kbd512 Postings » Yesterday 23:17:35

tahanson43206,

TurbineHands2-23-600x240-1.jpg

That's the power turbine for the 300MWe power plant.  Every American aircraft carrier since the Forrestal class was built, whether using oil-fired boilers or nuclear boilers, has been equipped with 4 geared steam turbines that deliver 208MW of total power output.  That SCO2 turbine has 600MWth of CO2 flowing through it, yet it's dramatically smaller than just one of the geared steam turbines generating 52MW.  It's so small that the entire power plant could be incorporated into the prop hub, meaning entirely external to the skin of the ship.  Those human hands on the blocks of steel supporting it aptly illustrate how much wildly smaller it is than any steam or conventional gas turbine.  It's that small, yet delivers more output than all 4 screws of a super carrier.  In point of fact, that 300MW turbine and the turbine casing would easily fit inside the prop shafts of our exiting aircraft carriers.

I get that it's hard for most people to wrap their heads around.  Nothing else in the world except a rocket engine turbo pump has that kind of power density, but these power plants are designed to continuously produce that much power for about 100,000 hours (11.4 years).  SCO2 turbines, 10:1 compression per stage supersonic inlet jet engines, and adaptive cycle conventional gas turbines are the future of gas turbine engine technology.

#4 Re: Exploration to Settlement Creation » KBD512 Biosphere structure of cast basalt » Yesterday 20:52:30

Here's some NASA concept artwork showing a toroidal habitat on the moon:

AphD2jixcbAkf4XUeneddg.jpg

#5 Re: Exploration to Settlement Creation » KBD512 Biosphere structure of cast basalt » Yesterday 20:44:57

Here are a couple of alternative habitat shapes we could also try, rather than a simple torus:

quad_hex_mesh.png

Apparently this one cannot be linked to:
images?q=tbn:ANd9GcS_Ar6CN_6E2Pp5RvaMiJJztIaBL3y8xZXBWg&s

The advantage would be incorporation of a smaller, albeit still fairly large common area for the colonists to gather in.

#6 Re: Not So Free Chat » Greenland » Yesterday 17:02:30

Calliban,

If Trump annexes Greenland, I cannot see any other nation in the world wanting a US base on their soil in the future.

Some of us Americans don't want any American military bases in foreign countries.  If what President Trump is currently doing in Greenland gets the US military booted out and forces European troops to remain there and pay the associated costs with maintaining a military presence, then I'm all in favor of that.

Overnight, US bases would stop looking like security guarentees and look more like stategic threats.

All military bases are strategic threats.  The only question is to whom, and under what circumstances.  One nation's security guarantee is the next nation's strategic military threat.

Can you imagine a situation where a country like Britain, France or Russia, threatened to use troops to sieze Alaska, if the US did not hand it over to them peacefully?

Not only can I imagine it, historically that's already happened.  Why engage in hypotheticals?

What on Earth makes anyone here think America can play by different rules to everyone else?

It's amazing that you don't grasp the answer to your own question.  We can't and shouldn't.

Why should one nation maintain 800 overseas military bases?

We should bring all American military forces home and concentrate on defending America, not the rest of the world.

As an American, I'm completely disinterested in dictating terms to other nations, friendly or hostile.  They will not dictate terms to America, either.  That is fair.

What Trump is doing is nothing short of extortion.

Demanding that America pay to maintain military bases in foreign countries for their own defense, somehow doesn't count as extortion.

It poses a grave risk to global security, because it is likely to weaken trust between the US and allied nations.

Ask yourself if our military interests are truly aligned.  Do you even know what your own nation's military interests are, or has that responsibility been ceded in favor of security guarantees that will ultimately weaken the United Kingdom's military forces?

Without cooperation from those nations and their willingness to have you on their soil, a large part of US power projection capability disappears almost overnight.

You mean America would lack the ability to immediately become involved in foreign wars at the whim of any given American politician?

Hallelujah!

No wonder the Russians are keeping quiet about this.  They undoubtably want it to happen.

The Russians are so mired in problems of their own making that they have no bandwidth to address America stepping back from the "World Police" role.

You're still worried about an economy the size of Italy dictating terms to the rest of Europe?  How would that happen, exactly?

I said before that I didn't think Trump was a Russian agent.  I'm not so sure now.

Over your entire life, you've never experienced an American President who was more concerned with American interests than being a "Citizen of the World".

If a US president were a Russian agent and wanted to damage the relationship between the US and the rest of the world, he would be doing exactly what Trump is doing.

If an American President was more concerned with his own nation's interests than those of every other nation, then he'd behave exactly as President Trump does.  He'd be far less interested in what everyone else thinks than what his own people think.

#7 Re: Not So Free Chat » Greenland » 2026-01-17 20:23:01

GW,

In post 25,  the plot is a government office-supplied piece of data. It says Trump amped-up aid,  with a lot more to come.  If you believe the chart in the first place.  Which I do not.  That chart does NOT match what Ukraine received.
...
As for current government office-supplied information,  I believe NOTHING anymore,  precisely because of the exposed lies of Trump appointees heading the various agencies.

If the data doesn't match your beliefs about it, then the data is wrong.  Classic.  Alright, then, live in your unreality.

No drop in military aid to Kyiv since US policy shift, NATO official says

...
Asked if there had been a drop in military supplies since Trump stopped donations, Major General Maik Keller, deputy commander of NATO's Security Assistance and Training for Ukraine (NSATU), said: "No, nothing."

"There was no pause... it was just continuing and it's not that the U.S. exactly waits until it is paid for. As soon as one (PURL) package is announced, the flow of material is starting," he told Reuters.

"We found a lot of European nations actually contributing to the funding."

Under Biden, the U.S. had been Kyiv's single largest military donor. NATO's secretary general said this month allies and partners had committed over $4 billion so far under the new scheme.
...

Here General Keller is saying it live:
DWS News -  NATO Supplies 220,000 Tons of Weapons to Ukraine in 2025, Major Gen Keller Confirms | AH1N

Major General Maik Keller, NSATU Deputy Commander

Maik Keller

Maik Franz Josef Keller (* 15. März 1972) ist ein Generalmajor des Heeres der Bundeswehr und Deputy Commander Nato Security Assistance and Training for Ukraine.

The American government is lying, all the defense think tanks that monitor government spending are lying, Reuters is lying, and now apparently NATO Generals are also lying to support an American President many of them are at-odds with.

Do you hear yourself?

There's also a much simpler alternative explanation:
You have been lying to yourself because your beliefs don't match objective reality, so any time there's a contest between the two, your beliefs about reality are selected over what is plainly observable to people who do not suffer from TDS.

As I said,  BELIEVE NO WORDS of anybody,  on either side!  Look only at what people in positions of authority actually do!

Ah, yes, nobody is ever trustworthy, at all or ever, whenever your ideology is involved.  Does that include you?

I am looking at what they actually do.  We, as-in "The United States of America", are sending weapons to Ukraine, they are receiving those weapons, and they are using those weapons against Russia.  The only difference now is that the Europeans are funding those weapons instead of American tax payers "donating them", because the Europeans are dead set on continuing the war in Ukraine indefinitely, despite the fact that it's now a stalemate and has been since before President Trump took office.

"Flaming" me for believing other than you,  will NOT EVER change my mind!  All it can do is induce me not to bother looking at this thread anymore.  Is THAT what you really want?

Nobody is "flaming" you, you're making statements directly contradicted by people in the American government, people in the European Union governments, people in NATO military commands, and even people fighting the war in Ukraine.  Everybody on this forum is a full grown man, not a child, which means they should be prepared to have their beliefs challenged.  Whenever any of us makes an assertion as if it were a statement of indisputable fact, that is directly contradicted by all available evidence, you can expect at least one of us to contest that assertion.  That is how grown men communicate.

Last but certainly not least, if you like your TDS, then you can keep your TDS.

#8 Re: Not So Free Chat » Greenland » 2026-01-17 13:36:13

GW,

You know what part is craziest to me?

You'd would rather believe liars who are paid to brainwash incurious people into swallowing their political ideology, because it agrees with your internal monologue about President Trump, than to accept the nature of objective reality.  Reality is about as far from their fictional "alternate reality" as it could possibly be.  You can still harbor irrational hatred towards President Trump without ever imbibing in the radical left's make-believe hate-fueled alternate reality about him.  Hate, hate, hate, and hate some more, so long as you realize most of your supposed "facts" are pure fictitious leftist brain vomit fed into your head by people who are even more irrational and equally filled with hate, who will say and do absolutely anything to further their agenda.

#9 Re: Not So Free Chat » Greenland » 2026-01-17 13:12:50

GW,

GW Johnson wrote:

Fact -- Biden maintained sanctions upon Russia.  Fact -- Trump did not.

The problem isn't with what you think you know, it's with what you think you know that just isn't so.  Start going to actual US government websites and news outlets that deliver actual news instead of leftist talking points and propaganda.

U.S. seizes sixth sanctioned tanker it says has ties to Venezuela in Trump's effort to control its oil

According to its registration data, the ship also has been known as the Gallileo, owned and managed by a company in Russia. In addition, a tanker with the same registration number previously sailed under the name Pegas and was sanctioned by the U.S. Treasury Department for moving cargoes of illicit Russian oil.

From 2025:
Trump’s Sanctions on Russia Are Serious—Enforcement Will Decide Whether They Work

From 2019:
On the record: The U.S. administration’s actions on Russia

The Trump administration’s policy actions often seemed at odds with the President’s rhetoric. To set the record on policy actions, rather than rhetoric, Alina Polyakova and Filippos Letsas tracked the administration’s concrete actions on Russia from 2017 to 2019.

52 separate actions against Russia during his first term in office, which was before the Russians decided to invade Ukraine while President Biden's underlings were in office.

You told me to ignore what they say and watch what they do.  Well, this is what President Trump's administration is actually doing- taking direct kinetic action against Russian energy exports to bring their economy to a screeching halt.  Sanctions haven't done as much as magical thinkers want them to because Russia is no longer trading with countries that care about enforcing our sanctions.  However, President Trump has applied even more sanctions against Russia, as-if direct kinetic action against them wasn't sufficient to inform Putin about how his administration feels about Putin starting a war against Ukraine.

You are uninformed, misinformed, or deliberately lying.  Which is it?

#10 Re: Not So Free Chat » Greenland » 2026-01-17 12:39:56

GW,

GW Johnson wrote:

Kbd512,  some of your arguments fall apart because you believe and quote the far-right-wing lies instead of the facts.  For example:  fact --  Biden funded and shipped weapons to Ukraine.  Fact -- Trump did not.

Trump Sends Weapons to Ukraine: By the Numbers

250715_Cancian_Ukraine_Fig3_0.jpg

You are uninformed, misinformed, or deliberately lying.  Which is it?

#11 Re: Not So Free Chat » Greenland » 2026-01-16 19:58:35

GW,

"Advocating violence" may be a felony,  but in times like these,  it probably should not be!

When you think you no longer have to convince anyone else that your ideas are correct, that's a character problem.

The "secret police" operating in Minneapolis and other places is the one committing most of the violence.

This is blatantly false.  Arresting people who have no legal right to be in America in the first place is in no way equivalent to what the KGB or Gestapo did.  The KGB and Gestapo didn't bother with judges and trials.  Unless you try to murder a federal agent, you still get a trial here in America, even as someone who doesn't have any legal right to be here.  If you do try to murder federal agents, then you should not be too surprised if they prove they're better trained and armed than some random street criminal.

If you truly cannot tell the difference, then that also is a character problem.  If you're pretending there is no difference, that's a much greater character problem.  If you disagree with the immigration laws as written, then urge your representatives to change them.  Democrats could've changed our immigration laws to mean anyone can come here at any time and for any reason, yet they did not do that when they had the House, Senate, and Presidency.  They could've granted citizenship to all the illegal aliens already here, but didn't do that, either.

Trump is doing what Putin was unable to do in the 4 years since the invasion began:  force a US friend and ally to surrender to our enemy (Putin's Russia),  which that enemy could not accomplish by himself in 4 years of war.

President Biden's administration had years of time to do something more effective than what they did.  If winning the war in Ukraine was so important for America and NATO, then can you explain to the rest of us why President Biden's administration did nothing effective to win it while he was in office?

The rest of your fellow Americans have had enough of the Democrats' theatrical insanity, which is why you're getting Trump (again).  Quit voting for clown shows more concerned with which bathroom to use than whether or not our enemies are emboldened to attack after they get elected, and your Democrats might start winning elections again.

Oddly enough, we're no longer having problems recruiting and retaining enough personnel for our military.  You might want to ask them why they weren't willing to sign up under President Biden, but that requires a listening ear.  If you don't like what they have to say, then maybe you could take their place or convince your children to do so, if y'all feel that strongly about it.

If Putin "wins" anything over Ukraine,  he will start WW3 in Europe.

How can Putin "win" anything in Ukraine when the European Union has an economy the size of the American economy, while Russia's economy is roughly the same as that of Italy?

Are you admitting that President Trump's assertions about the European Union being almost useless for fighting their own wars are correct?

THAT is what we face,  in addition to a Trump dictatorship here at home!

If you were living under anything remotely resembling a dictatorship, then you wouldn't be able to champion the idea of staging an insurrection online without going to prison.  The simple and unavoidable truth is that there is no dictatorship here at home.  You're accustomed to an organized criminal syndicate we call "The Democrat Party" getting their way, no matter how asinine or self-destructive their ideas are for the average voter.  Now that their crime spree has been stunted because our government is merely defending against the worst of their behavior, you think the world is ending.

If you truly believe that any decision our government makes which you disagree with automatically equates to illegitimacy, then you're an anarchist who doesn't believe in rule of law.

#12 Re: Not So Free Chat » Greenland » 2026-01-16 03:41:30

GW,

The GOP majorities in the House and Senate need to get with their Dem colleagues and impeach and convict this ever-so-evident traitor in the White House,  to get him out of there ASAP!!!  And if they do not,  we-the-people should consider them complicit in Trump's treason and get rid of them,  too!

If that takes an uprising,  then so be it!

You're most welcome to call President Trump every name you can think of, as is your right as an American citizen.  That is free speech in action.  You're also dangerously close to advocating for violence against the President and Congress.  That is not free speech.  It's a felony.  Let's keep it civil.

#13 Re: Exploration to Settlement Creation » Ring Habitat on Mars Doughnut Torus » 2026-01-15 22:00:36

This Stanford Torus structure artistic rendering from Nichlas Benjamin is more in line with what I had in mind for the exterior support rest of the habitation ring:

nichlas-benjamin-1000-fuselage-bottom-4.jpg

Except that I wanted a shape that maximizes usable floor space, which implies more of a D-shaped toroidal structure, like a tokamak.

The interior of this D-shaped tokamak is broadly similar to what I had in mind:
ImageForArticle_618_17510333064432206.jpg

The structure would only be one or perhaps two stories high, with the bottom of the torus housing water piping and the top housing electrical power cables, data cables, and light pipes.

Try to visualize all those interior metal electromagnet "tiles" being replaced with cast basalt tiles:
JET-interior-2017-scaled.jpg

The interior would be lined with cast basalt tiles like these:
charlotte.jpg

Basalt can be cast into relatively complex shapes and has a strikingly beautiful natural appearance:
43238c9d-f5a1-4891-be08-3275fdacad93.jpg

So, basic concept is as follows:
1. D-shaped torus to provide more usable floor space without an excessive number of floors requiring elevators, with reduced structural materials strength and therefore mass requirements, relative to a Super Dome.
2. Starship's 304L stainless steel is converted into a tubular exoskeleton / space frame.  The external frame is intended to allow for thermal expansion and contraction in the Martian temperature extremes between day and night.
3. Cast basalt tiles / blocks are inserted into the frame and sealed using Silicone caulk.
4. Liquid CO2 will be pumped through the space frame in an attempt to improve upon the room temperature strength of 304L, and to regulate its temperature to avoid excessive expansion and contraction.  We want to keep that stainless cold, definitely below zero, because it's weaker than A36 at room temperature, but not mildly cryogenic because we start to lose ductility and we definitely want to keep that.  We're after about 517MPa to 621MPa.  We don't go any colder than is required to achieve that yield strength.
5. The structure size / progression is ultimately limited by the number of arriving Starships.  We have around 70t of the right kind of material to work with per Starship.  The engines are higher grades of stainless that would be repurposed for making fasteners, tooling, and molds.

304L Temperature vs Yield Stress for Conventional 304L (green) and Laser Powder Bed Fusion (red):
jpm-2025-00066f3.jpg

Journal of Powder Materials - Ultra-Low-Temperature (4.2 K) Tensile Properties and Deformation Mechanism of Stainless Steel 304L Manufactured by Laser Powder Bed Fusion

As the graph above shows, laser sintering of 304 powder delivers high yield strength, partially due to formation of martensite, but we don't want martensite formation in a steel exposed to cryogenic temperatures, so we're sticking with a conventional cold-rolled seamless tubing material produced in a miniature electric arc furnace that accepts bits of recycled Starship hull scrap steel.  The yield strength mechanical property is reduced, but that other important metallurgical property, namely an austenitic grain structure which confers ductility at very low temperatures, is more important for our application than pure tensile strength, which we are "thermally improving" by keeping the steel cold using cold LCO2.

#14 Re: Exploration to Settlement Creation » Starship repurposed to make or build what we need » 2026-01-15 04:08:06

SpaceNut,

I was thinking of using a combination of 304L from the expended Starships and indigenous materials in a "space frame" design wherein the Starship steel provides external structural support so that locally-sourced cast basalt tiles interlock into the space frame and are pressed outwards and into the space frame by internal pressurization, with sealing accomplished using either a thin internal layer of stainless sheet steel welded into the space frame, over the top of the inner tile faces, or a Silicone-based adhesive sealant could also be used.  We can bring enough 304L and Silicone sealant from Earth to build this kind of structure by scrapping / recycling the Starships.  I don't think it's feasible to bring enough concrete or basalt tiles, hence why that material must be locally sourced.

Do you remember the structure of the "Biosphere 2" built in Arizona?

So, imagine that we create a giant ring-shaped habitat, rather than a Super Dome, so as to keep tensile stresses sane, so as to economize on recycled steel, so as to allow us to safely use cast basalt tiles without the thickness of said tiles needing to greatly resemble the stones used to build the pyramids.  This maximizes internal volume, minimizes material consumption.  We can still build a Super Dome from locally sourced meteorite Nickel-steel, but for sake of argument presume that we can only handle local production of indigenous liquid water, atmospheric gases, and one construction material that we only have to melt and cast into a limited number of molds.  More could always be done using more equipment and labor, but we have to bring those things with us.

#15 Re: Exploration to Settlement Creation » Starship repurposed to make or build what we need » 2026-01-14 12:22:18

Seamless steel tubing generally offers superior strength-to-weight, as compared to rebar, so we should consider sending and using a machine to make tubing vs rebar to economize on material consumption required to build pressurized habitation volume.  A tube is not stronger than a solid rod with the same external dimensions, but it is stiffer (more resistant to deformation under load) for the same mass, so tubes provide more material to satisfy a given strength and stiffness requirement than solid rods (rebar).  So that ductility is not lost when cold soaked in the mildly cryogenic Martian night time temperatures, we will have to forego stronger grades of stainless in favor of austenitic stainless steels.  Starships are already made from austenitic stainless steel alloys, so this is not a sourcing problem.

Austenitic steels do not "dramatically strengthen" when exposed to thermal processes used to heat treat (harden / strengthen) steels with different grain structures, such as martensitic steels.  This makes them much softer and weaker than hardenable steels at room temperature, but they also do not become excessively brittle when exposed to extreme cold.  All steels become much stronger at very cold temperatures, to include austenitic steels, but unlike martensitic steels, for example, austenitic steels do not become so strong and hard as to behave more like a brittle ceramic than a ductile metal like low Carbon steel at room temperature.

In steels, strength and hardness are linked together, meaning you do not get one mechanical property change without the other.  You can surface vs through harden the steel, though.  The excessive hardness, not the significant increase in tensile strength associated with heat treatment or exposure to cryogenic temperatures, is the problem.   The austenitic 304L stainless is nominally a 28ksi Yield Strength material at room temperature, but chill it down to Martian night time temperatures and it becomes more like 100-150ksi.  This tensile strength improvement also makes the steel harder, but comes at the cost of ductility and toughness.  A hardenable martensitic steel like 300M (typically used in aircraft landing gear) starts out at 200ksi+ Yield Strength at room temperature.  Thermal soak 300M to Martian night time temperatures and tensile strength becomes something stupidly high, in the range of 300-500ksi.  If improved tensile strength was the only mechanical property change, then nobody would ever use austenitic steels for cryogenic propellant tanks.  The problem is that the dramatic increase in tensile strength is accompanied by an equally dramatic increase in hardness that makes 300M behave less like steel and more like a ceramic when subjected to an impact loading.  Very hard materials do not easily deform and then spring back into shape.  When a steel as hard as 300M already is at room temperature, is accidentally struck by a rock after being cooled to mildly cryogenic temperatures, it will likely fracture or shatter like a ceramic pot.

We see this same behavior exhibited by very hard armor steels and high yield ship building steels at Earth-normal temperatures.  When the material is struck after exposure to arctic-like temperatures, it can fracture or shatter, especially near weld lines.  Ice breakers use special grades of steel in their hulls that do not become quite as strong and hard when cold soaked.  The modified steel grain structure won't be as strong and hard at room temperature as "normal" ship building steels a result, but increased strength and hardness at lower temperatures partially compensates.  When that is not enough, thicker hull plating is used when colder service temperatures alone do not imbue the steel hull plating with insufficient tensile strength and hardness to meet the structural requirements for the ship's hull.  Ordinarily, ice breakers use thicker hull plating by default to enable them to strike and break-up surface sea ice so that commercial ships fabricated from lower cost Carbon steels can then transit arctic waters without substantial hull reinforcement and using more expensive grades of slightly weaker specialty steels.

On Mars, we have no real choice but to accept cold soaking at night, which means we need austenitic steels for construction.  However, we could thermally regulate the steel tubing structure's temperature by filling it with liquid CO2 and using it as part of the colony's habitat thermal regulation radiator system.  This is just an example, since the strengthening and hardening of any steel alloy is not a straight line as service temperature decreases.  However, if keeping the LCO2 inside the structural tubing at a "balmy" -50F vs -100F, also managed to keep the 304L's yield strength in the 65-75ksi range, then it becomes a "more ideal" structural steel that retains greater ductility.  65ksi is about the same as annealed 4130 chrome-moly tubing used in aircraft construction, so obtaining the associated tensile strength and hardness "bump" over 304L's room temperature mechanical properties would make it very suitable for construction purposes.  There's obviously a non-zero risk of a CO2 leak inside the habitat dome from using the structure this way, so other engineering considerations must be taken into account.  Still, it's an interesting idea with the potential to reduce material consumption while creating a lighter but stronger structure using what is otherwise a "weak" structural steel.  Perhaps it's only a suitable structural reinforcement and material economization concept for greenhouses used to grow food for the colony.  This was a "work with what you got" vs "work with what you wished you had" idea, and maybe it won't work at all for any number of technical reasons.

#16 Re: Exploration to Settlement Creation » Starship repurposed to make or build what we need » 2026-01-14 01:33:58

If we provide 125m^3 of pressurized volume for each family of 4, then we need approximately 10 Super Domes worth of pressurized volume to house a million people.  Domes tend to have a lot of unusable space, though.  What about a ring?

#17 Re: Science, Technology, and Astronomy » Fighter jets: F-35 vs Gripen vs Avro Arrow » 2026-01-12 13:00:02

RobertDyck,

Find the detailed technical specs of radar "RCA Astra-1".
...
So much time has passed that RCA Astra-1 should be declassified by now, but a quick Google does not reveal details.
...
Report back when you find specs for RCA Astra-1.

You're the one making claims about a system that never once flew aboard the Arrow, so do that yourself.  If you can't find anything, then all you have left is pure belief-driven speculation.

I completely disregard your entire argument.

I've provided independently verifiable facts and evidence based upon publicly released historical data.  Every assertion you've made thus far has been refuted by available evidence.  Whether or not history offends your sensibilities is not my concern.

The basis of my last post is, nobody had a functional BVR missile and fire control system in 1958, therefore your claims about how good Arrow / Astra / Sparrow could've been are emotionally-driven and evidence-free.  Your feelings towards the Arrow override your ability to do basic math, recognize faults in your logic, admit when historical evidence disagrees with your assertions, and view the Arrow program as the developmental failure that it would've become, had Canada pursued it to the point of complete failure.

America did pursue a Mach 3 interceptor to the point of complete program failure.  YF-12A was a true Mach 3 interceptor by recorded flight speed data, but was never an operational system specifically because its radar and missile technologies were far too immature.  All the same radio electronics companies were involved in the development of Astra, ASG-18, and GAR-9 / AIM-47 programs.  What should a rational and logical person make of that?

SN 60-6935, the only surviving YF-12A, was flown to the National Museum of the United States Air Force at Wright-Patterson Air Force Base, 17 November, 1979.

My take is that the tech simply wasn't ready for operational use, and no amount of speculative belief will ever change that.  It just barely worked when maintenance time was irrelevant and every test was scripted to the last detail.  When the AIM-54A was used in more realistic tests 10 to 20 years later, the significant limitations of missiles using tube-based radar electronics were plainly evident to all involved.  This may not sit well with F-14 and Phoenix missile enthusiasts, either, but that was ugly operational reality.  When such weapons did work under combat-like conditions, they never hit their assigned targets more than 50% of the time.  If you fired a pair of Phoenix missiles at a target, then you'd get a kill more often than not.  Unless you're here to claim that 1950s tube-based electronics were more reliable and functional than the mostly solid state AWG-9 and AIM-54A, then any counter-factual line of argumentation is pointless.

I cannot find any recorded historical evidence that RCA's Astra-1 ever flew aboard a test aircraft, so any claims about what it could achieve do not appear to be based upon recorded test results.  RCA lost the ASG-18 contract to Hughes in the spring of 1957 for lack of progress.  Arrow enthusiasts would have picked up on this and added it to their Arrow lore if it did.

The MA-1 radar and fire control system, which was installed on every production F-106 airframe, weighed in at 2,520lbs.  It could lock-up a B-52 at about 40 miles, subsequently extended to about 69 miles following electronics upgrades that came many years later.  In clear skies, the IRST system had a longer tracking range than the radar ever did, and was used as secondary confirmation against radar-located targets.

I can tell you that back in America, Sperry was replaced by RCA in 1956, then RCA was replaced by Hughes in 1957.  RCA was replaced in 1957 because their radar could not meet radar detection range targets of 100+ miles and insufficient progress was made for continued funding.  Why it is that the RCAF thought they eventually would is beyond my understanding.  Hughes was finally able to hit their contractually obligated radar detection range targets.  Development work continued until 1966 when the F-12B was canceled by the USAF.  In short, nothing remotely approaching a "ready-to-use" radar and fire control system existed until long after the Arrow was cancelled.  ASG-18 was designed to fit inside a 40 inch diameter nose, which both the Arrow and YF-12A shared, and both employed a weapons system officer to operate their radar / fire control equipment and launch missiles.  The ASG-18 radar alone weighed 2,100lbs.  As with RCA, Hughes also posted significantly greater theoretical detection and tracking distances, but in operational practice it could lock-up bomber-sized target around 100 miles- same max range as the missiles it was paired with.

Edit:
I should have stated that the ASG-18's 40 inch diameter radar dish was designed to fit in the Arrow and YF-12A nose.  ASG-18 and GAR-9 were first tested aboard a modified B-58 Hustler, and subsequently installed in the YF-12A.  There was some talk of putting ASG-18s in F-4s after the F-12B was canceled, but the largest diameter dish for radars installed in F-4s were the 32-inch dishes associated with the APQ-72 and later partially (AWG-10) or fully digital (AWG-14) equipment.  I don't think a 40 inch dish would fit in the F-4's nose without significant modification and aerodynamic penalties.  AWG-9 radars fitted to F-14s had 36 inch diameter dishes.  I remember seeing those aboard the carriers I served aboard.  AWG-9 was the most powerful radar fitted to an American fighter aircraft until the F-22's APG-77 entered service around 2005, but APG-71 radars fitted to F-15s were likely even more capable, not due to peak power output, but vastly improved digital signal processing capabilities.  I do know that AWG-9 was about 15X more capable of volume search than the most capable F-4 radars.

MTBF for many thousands of discrete electronic components was about 150 hours, so constant maintenance in operation was a near-guarantee.  IIRC, certain radar components required liquid cooling systems, same as the AIM-54A.  From what I understood, the specialized thermal batteries and liquid cooling systems were what limited availability and reliability of Iranian purchased F-14s and AIM-54As.

My pure speculation is that had the advanced flight control features of the Arrow and ASG-18 become part of an operational system, total system weight would fall somewhere between 2,500-3,000lbs.  That means every bit of the engine mass savings provided by the Iroquois engines would've been consumed by the new digital fly-by-wire flight control system, radar, and fire control systems.  Worse than that, AIM-47 was about twice as heavy as Sparrow II, so Arrow would've carried 2 of those missiles at most to remain at MTOW with full internal fuel.  If AIM-54A performance was any indication, that means each Arrow could nominally shoot down a single bomber under combat conditions when equipped with 2X AIM-47A missiles.  If Arrow was equipped with 3X AIM-7E, which also didn't exist until many years later, then it could statistically shoot down zero bombers.  If equipped with 6X AIM-7E, then Pk = 0.48, so perhaps every other Arrow would manage to kill one bomber after a pair of Arrows expended 6-9 missiles per bomber, or maybe not.

Is that really what you wanted to bet the continued existence of your cities on?

America "bet", if you will, that we could build enough early warning radars with integrated GCI for use in conjunction with simplified interceptors to close to within visual range of a bomber and shoot them down using heat-seeking missiles, rockets with small nuclear warheads, or cannon fire, because that was the extent of what 1950s electronics could accomplish with any degree of reliability.  This system, as limited and flawed as it was, also conferred the unintentional benefit of actually knowing what you were shooting at.

#18 Re: Science, Technology, and Astronomy » Fighter jets: F-35 vs Gripen vs Avro Arrow » 2026-01-11 19:06:01

RobertDyck,

Canadair was selected to complete development of a radar guidance system for AIM-7 Sparrow II. Yes, they were well on their way to getting it to work. And yes, they would have sold them to the US. Development was cancelled when Arrow was cancelled.

Russia had a minimally functional air-launched BVR radar-guided missile using analog electronics.  Those missiles were as large as the AIM-54 and only suitable for use against bombers flying at altitude.  The 1980s was when full solid state electronics delivered the compute power to create a missile guidance system sophisticated enough to guide itself over more than the last few miles to a target, meaning somewhere between 10 and 20 miles the missile's onboard radar completes terminal guidance.  Your assertion that Canadair was "well on their way to getting it to work" is pure ego-driven belief backed by nothing.  No Sparrow-sized missile was suitable when limited to tube-based electronics.  As it was, the entire front-half of that missile was tube-based electronics.  Show me a document wherein 50% or better successful hits were recorded against chaff-launching bombers.

A highly scripted test involving a B-17 o B-29 target drone flying straight and level using a missile wheeled directly out of the factory before being loaded onto the launching aircraft doesn't count.  612 AIM-7D/E/E2 missiles were fired during the Viet Nam War and 56 to 59 kills were achieved.  452 AIM-9s were also fired.  Only 80 Sidewinders hit anything.  137 confirmed kills were achieved by both types.  No other nation has fired anywhere near as many missiles in combat as America has.  The British made a lot of claims about how effective Rapier was, and then the Falklands War happened.  When the shooting starts, all those rosy Pk estimates are shown to be what they are- malarkey.  You'll have to pardon me if I question the hell out of anything about Cold War era missile effectiveness, but that's because I know better.

The radar onboard the Arrow was BVR, but I don't know if the radar onboard the missile could.

That was always the problem.  We've been over this before.  Simpler tech that was workable using then-available analog electronics was successful only 10-15% of the time under actual combat conditions during the Viet Nam War, even when the targeted aircraft was flying exactly like those B-17 drone and completely unaware of any inbound missile fired at it.  Actual BVR engagement distances were well under 20 miles.  The AIM-54C and later variants of the long range missiles fired by MiG-25s and MiG-31s were coin tosses in terms of effectiveness.

They got it to work.

Define "working".

American politicians didn't like the fast Canada was developing the best fighter jet in the world.

1950s American politicians never knew enough about fighter jets to have any way of knowing if a fighter jet was or was not "the best in the world", so your ego-driven assertion falls flat once again.  Name off one American politician from the early to mid 1950s who was a jet fighter pilot who saw combat in war involving missiles.  I bet you can't because fighter jets and guided missiles were so new at the time that anyone involved in their development or use would still be in the military or working for a defense contractor.

Canada intended to sell Arrow to the US, Australia, New Zealand, and all NATO allies.

Intentions only matter when backed by actions.  Your government killed the Arrow program.

Arrow was purpose built to intercept and shoot down Russian bombers, so any chance of Russia (Soviets) getting Arrow technology would defeat the point.

Would it?

The MiG-25 actually could do BVR interceptions, as evidence by multiple shoot-downs of Iranian aircraft during the Iran-Iraq War, and it did that without the benefit of western electronics tech, with the caveat that their missiles were as large as the AIM-54 and range was never very impressive for something so big.  That means they were just beyond a merge when they fired.

Many Americans don't want to take the blame for cancellation of Arrow.

America and Americans are not even tangentially responsible for the actions of your own government, which canceled the Arrow for the reasons stated in their own classified internal documents, subsequently released to the public many decades later.  We now know their reasoning had nothing whatsoever to do with America or American politicians and everything to do with the fact that Canada's military leaders thought this:

1. The primary Soviet nuclear threat would come from ICBMs, not long range missiles fired by Soviet bombers.
2. Soviet political leadership lost interest in manned bombers as a nuclear weapons delivery method the moment they figured out that their ICBMs were next to impossible to intercept and could be launched from mobile launchers inside Russia and submarines, providing mere minutes of warning of an impending attack.
3. The Arrow as a concept was unworkable using air-to-air missile tech of that era.

History proved Canada's military leaders were correct on all counts.  Your assertions about their decisions remains factually incorrect and intellectually dishonest.  I posted that document to this forum.  It's yet another example of your ego-driven beliefs being at-odds with factual historical information recorded by your own government.

The Bomarc missiles Canada did purchase and field were the size of small fighter jets and carried small fighter jet radars behind their nosecones, which meant they had at least some chance of effecting a successful interception against both bomber and large missiles.  Even those weapons were primitive compared to modern solid state electronics, and probably carried nothing more than a coin toss chance of achieving a kill.  Thankfully, nobody involved on either side of the Cold War placed much faith in BVR missile interceptors.

Orenda Iroquois was the upgrade.

The Iroquois engine wasn't the only engine being improved in 1958, but you'd need to study history in greater detail, as I have, in order to know that.  I don't care about speculation.  I only care about demonstrated performance.  Arrow's combat radius was already pitiful with J75s and would've been even worse with the Orenda Iroquois engines.

Fuel burn math is real math.  It won't change for anyone.

#19 Re: Science, Technology, and Astronomy » Fighter jets: F-35 vs Gripen vs Avro Arrow » 2026-01-11 12:43:32

RobertDyck,

You keep posting stuff.

I'm patiently waiting for a response demonstrating basic understanding of aerospace design tradeoffs.

Even back in the 1970s people said Canada needs to diversify trade.

Why didn't Canada, France, and the United Kingdom pool their design and manufacturing resources, post-WWII?

There seems to be very limited economic trade value, even today, most of it defense-related.

Why doesn't the UK buy metal ores from Canada, for example?

Then developed the CF-105 Arrow.

CF-105 was a remarkably good airframe design, but Iroquois was a remarkably inefficient engine design, even for the late 1950s.  By the time the CF-105 flew, the J58 was accelerating 40% less air mass while producing 14-25% more dry thrust and 13% more thrust in burner.  If that's not indicative of a fundamental engine design problem, then I don't know what qualifies.

America doesn't have any issue with purchasing foreign weapons, despite spurious claims to the contrary, but when your design can't meet key performance metrics, it doesn't get purchased.  Engines need reasonable-for-their-time fuel economy when compared with similar American engine designs, not simple thrust output.  When we evaluated how poorly Iroquois engines did on fuel economy, they weren't worth further investment.  We already had more fuel efficient engines with similar thrust output (J58 or J93).  If we were going to design a combat jet around an engine, as all of them are, then we would expect a foreign design to demonstrate parity with American engine designs, and preferably an improvement over existing American engines.  Iroquois was not an improvement, so it was never considered a worthwhile foreign defense engineering project for our government to fund.

If Iroquois was able to demonstrate J58 / J93 thrust output with improved TSFC, I would bet almost anything that we'd fund further development, regardless of what the Canadian government did with their Arrow program.  Throughout the Cold War, the most notable design detail pertaining to British, Canadian, and French fighter jet engine designs was how fuel-inefficient they were, relative to American engines, which is why we rarely bought any.  Now you see quite a few British engines powering American combat aircraft, because they are actual improvements relative to contemporary American engine designs and, beyond geopolitical considerations, that's why we purchased them.

America's Air Force really liked the CF-105 as a platform and concept, but in practice none of the weapon systems or electronics to enable it to function as a self-directed BVR interceptor were remotely close to being ready for combat use.  Nobody had a reliable and operationally usable BVR radar and air intercept missile combination until the 1980s.  For the F-106s that America did purchase in limited numbers, more than a few were lost to accidents, but none of them were used in combat to perform interception missions.  The only combat jet designed in the 1950s which was not well on its way to the bone yard by the 1980s was the B-52, so America would've purchased fewer CF-105s vs F-106s for that same role and then had a more expensive F-106 with nearly identical actual vs envisioned capabilities.

There might have been orders for 180 aircraft for America and 40-60 from Canada, so 100 fewer tails than actual F-106 production.  What actual good would that have done for America or Canada?  The British had already abandoned the dedicated interceptor role by the 1960s when they realized before Americans did, just as Canadian military leaders did, that radar and missile tech was nowhere near good enough.

Performance for Iroquois is remarkably close.

The F135 engine has almost as much dry thrust (28,000lbf) as the Iroquois has in full afterburner (30,000lbf).  In full afterburner, the F135 (43,000lbf) has 43% greater thrust than the Iroquois.  F135 OPR is 28:1, 324lbm/sec mass flow rate.  Iroquois OPR is 8:1, 420lbm/sec mass flow rate.  That means the F135 will have significantly better fuel economy at any power setting.  There's nothing "remarkably close" about them.

Mass flow rates for American fighter jet engines only vary between 140lbm/sec (J52) and 325lbm/sec (F135), from the mid-1950s to the present day, with the tiny J85 that powered the F-5 and T-38 being the only outlier.  This covers J52, J58, J75, J79, J93, TF30, TF41, F101, F110, F404, F414, F119, and F135.  Higher mass flow rates without significant thrust increases are always indicative of inefficient designs.

The closest Iroquois size and weight analogs were the J75s, but J75s still have 12.5:1 OPRs and 260lbm/sec mass flow rates, with maximum thrust being 29,500lbf (J75-P5A) vs 30,000lbf (Iroquois).  OPR is a major factor in jet engine fuel efficiency, so at max dry thrust the Iroquois was burning an additional 4,050lbs/hr (596gph) at sea level.  For equal thrust, Iroquois was still burning an additional 1,925lbs/hr (283gph).  Afterburning TSFC figures between J75 and Iroquois are quite similar.  This is unsurprising since thrust is also nearly equal.

Any engine ingesting 60% more air mass to achieve the same max thrust output will be fair to terrible in terms of TSFC.  The minor thrust improvement of the Iroquois engine over the J75 was accompanied by a significant fuel burn increase.  That was why Iroquois was never installed in any other fighter jets.  Iroquois was an obsolete design by 1958.  It's a scaled-up J79 in terms of fuel burn rate, except that a scaled-up J79 would have J75 fuel burn rates.  The J58 turbojets that powered the SR-71 were also more efficient, and capable of producing more dry (25,000lbf) and wet (34,000lbf) thrust, at reduced fuel burn rates, when the air intake was appropriately sized.  The SR-71's intake design limited installed thrust because it was deliberately designed for Mach 3 flight speeds at 70,000ft, which meant most of the intake area was "blocked" by its variable geometry inlet.  Despite the dramatic loss of thrust at speeds below Mach 2 for the installed J58 engines, the increase efficiency and suppression of compressor surge at Mach 3 flight speeds was worth the tradeoff for a recon plane flying straight and level at 70,000ft at Mach 3.  Nobody wanting better takeoff to Mach 2.5 thrust and acceleration would ever design their engine inlets the way the SR-71's inlets were designed.

#20 Re: Science, Technology, and Astronomy » Fighter jets: F-35 vs Gripen vs Avro Arrow » 2026-01-10 11:21:56

RobertDyck,

I posed a question about Canada producing an indigenous airframe and engine combination.  Canada already makes very large airframe parts for the F-35 and Pratt & Whitney Canada also makes proven reliable commercial jet engines (some of the best in the business) with as much thrust as most non-afterburning fighter jet engine.

PW815GA Engines are 50inD x 130inL, weigh 3,136lbs dry, and develop 15,680lbf.  They get much better fuel economy than virtually any low-bypass "fighter jet" engine.  The Gulfstream G600 uses a pair of these and 41,500lbs of fuel to fly up to 7,595 miles.  Fuel burn per mile, at 5.46lbs for its pair of engines is spectacular- about 0.8 gallons per mile.  Get PWC to design a burner for these engines, if you want more thrust.  You have lots of cool air from the fan to do it.

Gulfstream and Dassault long range biz jets both use PW800 engines:
PW800.png

Why is that not an option?

Canada would become more independent of American aerospace component inputs than Sweden is, if only they started making their own airframes and buying their own engines.  Your military would also have complete control over design specifications and mission requirements for their own combat jet designs.  If they don't value being able to drop Mk84s, as the F-35 was designed to do, then they don't need to design their fighters to do that, so none of the significant airframe kinematic limitations and cost compromises required to do that need to take place.

The actual speed-limiting factor of the F-35 airframe design is known as "fineness ratio", and that is precisely what limits top speed to Mach 1.6, not engine thrust.  If the F-35's fuselage was extended about 5ft, then it would be capable of Mach 2.  The people who designed the F-35 did not care about pure straight-line speed, though, because that was never a design requirement.  They want 9g maneuverability, carriage of 2X Mk84s and 4X AIM-120Ds internally, and maximum internal fuel.  The F-35 provided that, so their customers were happy.

Speed is not about thrust alone, as the A-5 Vigilante proved.  The A-5's TWR was pitiful compared to modern combat jets, yet it was capable of Mach 2 because it's fineness ratio was much better than the F-35.  Cold War era American / British / French combat jets achieved Mach 2+ speeds on the basis of fineness ratio and area ruling, not thrust.  Thrust is the brute force method of increasing speed, and nowhere near as effective as deliberate aerodynamic design choices.  Any increase in thrust is always accompanied by an increase in fuel burn rate.  At some point, you have to quit adding thrust and start using geometry to solve speed / aerodynamic drag problems.

#21 Re: Not So Free Chat » Politics » 2026-01-09 02:27:54

Nothing Was Leared YouTube Channel -  White Liberal News Good For US Means Bad For Us ep 103

"Join us next time when we tell you how much better we are as liberals than everyone else." - Karen

#22 Re: Meta New Mars » kbd512 Postings » 2026-01-09 02:11:09

This link covers some of the ceramic fibers being used in these parts:
Oxide-oxide ceramic matrix composites enabling widespread industry adoption

I would be remiss if I did not mention the role that NASA's and DOE's partnership programs as the genesis for the commercialization of a lot of these lab curiosities.  Science for its own sake still matters, but so does directed science, aka "engineering", aimed at solving real world problems.  NASA helps industry develop the basic "know-how" to retire risk to begin to apply aerospace technologies to the ordinary everyday world that the majority of us inhabit.

#23 Re: Meta New Mars » kbd512 Postings » 2026-01-09 01:53:31

tahanson43206,

Using materials like Alumina and BNNT, it's feasible to produce SCO2 engines with 1,300C TITs and 66% thermal-to-mechanical efficiency, with the weight of Aluminum metal and both absolute strength and strength-to-weight far surpassing any Inconel super alloy at 1,300C.  At that point, there's little to argue over the benefits of this technology.  It will be smaller / lighter / stronger / longer-lasting / more thermally efficient than any competing thermal engine technology.  It's rapidly becoming a close runner-up to Solid Oxide Fuel Cells, but at much greater power density.

Reliable direct conversion (of hydrocarbon fuels) SOFCs are now approaching 5kW/kg in commercialized applications, and they achieve 70% to 80% thermal efficiency.  I've read about lab-scale test articles achieving 8kW/kg.  Plate-out of the electrodes and destruction of the membranes from Sulfur contamination continues to be a problem, although use of Methane vs denser fuels (Propane, kerosene, diesel) ameliorates this problem.  SCO2 gas turbine engines are capable of power densities about 20X that of SOFCs by using CMCs combining Alumina with advanced fiber reinforcements like BNNT.

Do you see those big white components in these gas turbine engines?:
0617CW_IM_Fig3b.jpg

Oxide-Advanced-Thermal-512.jpg

Those are Alumina-based CMCs.  They're ceramic fiber reinforced metal oxide matrix composites (Alumina binder with Nextel fibers or something similar) with some plasticity to them, meaning they behave less like glass rods and more like sheet metal, but with significant thermal shock tolerance.  They're not stronger than metals at room temperature, nor harder than pure ceramics, nor stiffer than Carbon fibers, yet they have a highly desirable mix of those properties combined with greater tensile strength than super alloys at combustion temperatures.  Did I mention how light they are?  They're similar in density to Aluminum.  Even after hundreds of hours of operation, they still look brand new, because they're already oxidized to the point that no additional oxidation is possible.  Have you ever noticed how metals exposed to such extreme temperatures look "rusted" or "blackened" or "every color of the rainbow"?  That is actually surface oxidation damage to the base metal alloy.  After a certain amount of accumulated oxidation damage, they become scrap metal.

A master's level thesis on testing these materials:
All-Oxide Ceramic Matrix Composites - Thermal Stability during Tribological Interactions with Superalloys - Daniel Vazquez Calnacasco - Luleå University of Technology, Department of Engineering Sciences and Mathematics

Preface
This project was performed between September 2019 and May 2021 as part of the Advanced Materials Science and Engineering (AMASE) Master Program, coordinated by the European School of Materials (EUSMAT) through an Erasmus+ scholarship.

The work focused on the interactions between a ceramic matrix composite and a superalloy when subjected to tribological testing and was carried out under the supervision of professors Marta-Lena Antti and Farid Akhtar at the Division of Engineering Materials of Luleå University of Technology (Sweden) in collaboration with GKN Aerospace Engine Systems, Sweden.

The composites studied in this work are often referred to in the literature with different terminologies involving the acronym “CMC” for Ceramic Matrix Composites, preceded by a suffix, such as in: i) “Oxide” or “All-Oxide” CMC (OCMC), ii) Oxide-Oxide CMC (Ox-Ox or Ox/Ox CMC), iii) Continuous-Fiber Ceramic Composites (CFCC), iv) Long Fiber Composites (LFC) v) Ceramic Fiber-Matrix Composites (CFMC) and vi) Fiber Reinforced Ceramics (FRC & FRCMC). In this work the term OCMC is preferred.

When addressing a composite in this document, the nomenclature will consist of three components, in the following order: fiber/(interphase)/matrix. If only two components are written, such as in “N720/A”, it will be understood that the composite has a porous matrix and no interphase.

A NASA CMC Development Partnership Project with Rolls-Royce and COI ceramics:
[url=https://ntrs.nasa.gov/api/citations/20150018257/downloads/20150018257.pdf]OXIDE/OXIDE CERAMIC MATRIX COMPOSITE (CMC)
EXHAUST MIXER DEVELOPMENT IN THE NASA ENVIRONMENTALLY RESPONSIBLE AVIATION (ERA) PROJECT[/url]

The very last slide shows pictograms of the process steps that COI Ceramics uses to make these parts.

Anyone who wants to see practical hybrid-electric aircraft take flight should be onboard with this tech, because every other energy storage and conversion technology is a pretender to their cause.  At the present time, there are no electro-chemical batteries or fuel cells in existence that come within a country mile of the power-to-weight requirements for modern long range turbine-powered and kerosene-fueled aircraft.

Seeing designs with 20-30% increase in fuel economy over existing conventional gas turbine powered aircraft would be pretty spectacular.

This comment from Reddit User "discombobulated38x" is one of the best simplified explanations of current large turbofan engine design that I've seen in awhile:

Jet engine efficiency is made up of two things Thermal efficiency (Nth) and propulsive efficiency (Np).

Nth is 1 when all of the energy liberated by fuel is extracted (so exhaust gas is same temperature as at compressor exit) which is obviously impossible.

Np is 1 when the jet velocity matches the free stream velocity (so no thrust is created).

The goal of a turbofan is to lower the jet velocity, increasing the propulsive efficiency.

I'm struggling to think of a simple way to explain this, but if you take a turbojet, which has, say, Nth of 0.4 (in reality the faster you go the better this number gets), the mass flow is going to be low and the jet velocity (very) high. This means the engine doesn't generate much thrust when moving slowly, but still generates most of that thrust at high (supersonic) speeds, when the free stream velocity is close to the jet velocity (jet velocity not being supersonic as it is so much hotter than the free stream gas).

If you slap a power turbine on the back of that engine and hook it up to a fan it can comfortably generate an order of magnitude more thrust, but at a much lower jet velocity.

What this means is that your thrust at cruise greater, and is propulsively efficient, having a jet velocity as close as possible to the free stream velocity.

You also you have bucket loads more thrust at takeoff, which makes getting off the ground easier.

All of this is done for the same fuel burn. The higher propulsive efficiency at all stages of flight means more thrust is generated per kg of fuel burnt.

The biggest issue with high bypass turbofans is that the tip speed is limited to just over Mach 1 for a couple of reasons. This sets the speed of your low pressure rotor, which means you need a high diameter low pressure turbine with multiple stages to get the work extraction up.

It also means you need a much longer high pressure compressor, which comes with a whole host of its own issues. Pratt & Whitney and GE have mitigated this slightly by adding booster stages to the core, linked to the fan, which do a little but not much. Rolls-Royce on the other hand have gone for a three shaft architecture, which is substantially more complex, but allows for much more efficient compression, resulting in an engine that is substantially shorter and lighter than the competition at a cost of massively increased complexity/part count.

Pratt & Whitney (and RR, but they're behind the game here, partly because they don't have a competing product and partly because they have 3 shaft) have fixed both of these issues by developing a geared turbofan, in which the mass of a huge, slow LP turbine is removed, being replaced with a high speed intermediate/low pressure turbine and a big heavy gearbox. This drives an IP compressor at high speed, and then the fan via a reduction gearbox, decoupling fan diameter/tip speed and turbine speed.

It is a very nifty design, but the gearbox is incredibly hard to design, and to Pratts credit they appear to have nailed it on their PW1000 narrow body engine family. RR have a demo vehicle at the wide body end of the market called UltraFan, and that has the largest aerospace gearbox ever made, which has topped 87,000 horsepower. It's a thing of beauty.

I've not seen a GE9X cutaway yet (and suspect it will be a few years before I do), but GE are stuck with a huge, multi stage LP turbine, not that that seems to have deterred them from producing the biggest, highest bypass ratio having, most powerful aerospace gas turbine on the planet.

#24 Re: Science, Technology, and Astronomy » Fighter jets: F-35 vs Gripen vs Avro Arrow » 2026-01-08 23:45:28

RobertDyck,

RobertDyck wrote:

If Donald Trump tries to interfere, the fact stores will be held in Canada, tools in Canada, skilled technicians in Canada, with supplies from Sweden, with stores of supplies in Sweden. If Donald Trump tries to interfere, that interference would have no effect on Canadian operational aircraft for many months if not years.

President Trump is gone in 3 years.  There are presently at least 20 times more F-35 airframes and components being used every day than there are Gripen-Es in the entire world.  By the time Canada quits dithering on their purchase decision, President Trump will no longer be in office.  You should know that because Canada already makes parts for the F-35.  They've never made, repaired, or alternatively sourced any spare parts for a Gripen.  Building a domestic supply chain for Gripen parts will take the better part of a decade, by which time the rest of the world will have 6th generation fighters in service.  When all the BS about performance is shown for exactly what it is, you won't have anyone to blame except yourselves.  This has been a running theme with Canada since the Avro Arrow.

As hilarious as it would be to watch Canada operate Elbonia's Air Force, I actually think more highly of you than you do of yourselves, apparently.  There isn't a first rate Air Force in the entire world which is not developing stealthy aircraft.  Either everyone but Sweden is stupid, or they know exactly what stealth means in the context of tactical fighters and are working as fast as they can to "catch up" to modernity.  Why do you think the European Union nations are working on their own stealth fighters?

When the Avro Arrow was cancelled, NASA was given first pick of their engineers.

Your country is contemplating purchasing fighters that have been rendered obsolete against modern air defense systems and air superiority fighters, all to thumb your noses at one man who will be gone in 3 years time.  Nostalgia doesn't win any fights against similarly capable opponents.  Good luck.  You'll need it.

#25 Re: Science, Technology, and Astronomy » Coal-fired Brayton Cycle Supercritical CO2 Boilers » 2026-01-08 23:10:10

Grainger Istitute for Engineering - University of Wisconsin at Madison - Raytheon Technologies Research Center - Additive Manufactured Supercritical CO2 Heat to Power Solution - June 8, 2022

With a 1,300C TIT, they're talking about getting 66% thermal efficiency.

That would be a very significant step-change for marine and aircraft propulsion systems, and across a very significant power output range.  The most efficient conventional large turbofan engines are 46% thermally efficient, but only at maximum thermodynamic output.  Extracting two-thirds of the mechanical energy out of the total available thermal energy in every kilogram of fuel burned would be a stunning achievement for gas turbines.  For a 1GWe power plant where all of the core plant components easily fit on perhaps 5 semi trucks, that is jaw-dropping performance.

I will always be a sailor at heart, so I think of it this way:
An 80,000t to 110,000t aircraft carrier nominally requires 208MW of power to move at 30+ knots.  SCO2 gas turbines would be so light and compact that the ship could have a quadruple redundant power and propulsion plant, such that each of the four plants can propel the ship at maximum speed.  Destruction of 3 out of 4 power plant compartments from bomb hits wouldn't slow the ship at all.  Each plant is so much smaller than a steam plant that it can have its own armored engine compartment at the aft end of the ship, because the equipment has a very minor effect on how the ship sits in the water.  The steam plants were so large and heavy that the entire hull from about amidships aft, just below the waterline and all the way to the keel, was filled with various boilers, engine rooms, steam piping, shafting, and backup diesel generators.  With a SCO2 propulsion system, the gallery deck, which is situated just below the flight deck and above the hangar bay, could be almost empty except for the aircraft catapults and arresting gear.  There would be no need to put squadron ready rooms there, staff workspaces, and berthing compartments, because most of the hull would be a cavernous empty space available for the air wing personnel.  This would reduce the carrier's metacentric height and improve stability following battle damage.

For aircraft, existing airframes could just about double their cruising range for no increase in fuel load or engine weight.

I don't know how other people think about those kinds of performance improvements, but I consider them to be a "step change" in engine capability.

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