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#226 2026-01-10 14:52:29

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

This post is by itself.... It reports on ISP based upon data reported in posts 224 and 225....

In this conversation, ChatGPT5 is dealing with the noisy data that came out of the thrustCalc run that read data recorded in the postProcessing folders.

As discussed, there may be sound waves moving in that 240 meter pipe.  Question: What frequency is likely? SpaceNut ... a while back, you published something here in the forum about the possible resonate column of a SpaceX Starship. kbd512's heating tube is 240 meters long. The gas inside is hydrogen, and the temperature varies inside the tube from about 20 Kelvin near the intake to ? thousands of degrees Kelvin at the throat. I have no idea how to compute the sound frequency of that pipe, but perhaps you can find a resource. You can see the peaks and values in the plot of thrust.  I count 7 peaks per second. Does that match up with anything? 

Here is the ISP estimate:

Yep — with the numbers you’ve provided, we can estimate ISP right now (and we can do it in a way that ignores the “flush chaos” and uses the settled portion near the end).

ISP from your 1 kg/s run (using the last ~1 second)

Definition:

Isp {s} = Thrust_N / (m_dot_kg_per_s * g0)

g0 = 9.80665 m/s^2

From your thrust_series.csv, the last ~1 second (about t = 3.05 to 4.00 s) bounces between ~9.8 kN and ~13.8 kN. Using the 20 points you showed, the mean thrust is ~11,504 N (11.5 kN).

So:

If you use m_dot = 1.000 kg/s (your intended inlet setting):
Isp ≈ 11504 / (1.000 * 9.80665) ≈ 1173 s


If you use m_dot_out = 1.020 kg/s (your tail shows massFlow_out = 1.020072):
Isp ≈ 11504 / (1.020 * 9.80665) ≈ 1150 s

So you’re in the ballpark of ~1150–1170 seconds Isp for the “late-time / quasi-steady” portion you pasted.

That’s a huge jump from ~250 s — which makes sense because with the same 40 MW and half the mass flow, you can (in principle) drive much higher exhaust velocity (until losses/limits dominate).

Why the thrust plot is “wild” in this 4-second run

Your thrust CSV has enormous spikes early (t < ~2 s), then it collapses into a much lower, noisy band (~10–14 kN). That pattern is very consistent with:

the initial inventory dump (you started with the engine full at ~1 bar and opened the outlet to vacuum), producing a strong transient,

pressure/acoustic waves bouncing through the long 240 m duct,

interaction with the porous washer / near-choked region, which can act like a “valve + resonator” and create bursts as the solution marches forward.

So: “sonic surges” (i.e., compressible-wave dynamics and/or intermittent choking/un-choking) are a very plausible explanation for the early and mid-run variability.

Practical recommendation for reporting ISP to the team

If you want a defensible number for this run without overthinking the flush:

Pick a “late-time window” where:

massFlow_in is stable at -1, and

massFlow_out is roughly steady (even if still slightly >1 due to flush).

Compute:

mean(thrust) over that window

mean(massFlow_out) over that window (or just use 1.0 if you’re explicitly evaluating the commanded inlet)

If you tell me what window you want to standardize on (e.g., last 0.5 s, last 1.0 s), I can give you a clean “reportable” ISP formula + awk one-liner consistent with your existing workflow.

(th)

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#227 2026-01-10 15:05:33

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

I asked ChatGPT5 to ** think ** about acoustics in our running model.  I don't understand 90% of this reply, and that's being optimistic.

However someone in the membership may understand this discussion and be able to provide advice on what to do to see the sound waves that (presumably) are present.  I gather that the ParaView program cannot show sound waves by default, but there may be some way to collect data that can be translated into visibility of compression waves in the medium inside the heating tube.

1. What “sonic waves” really are in your simulation

In OpenFOAM terms, what you are seeing is unsteady compressible behavior, which can include:

Compression waves (pressure waves)

Expansion waves

Shocklets / weak shocks

Choked-flow oscillations

Acoustic ringing between the washer and downstream expansion

These will show up numerically as:

Rapid oscillations in thrust

Fluctuations in pressure

Variations in massFlow_out

Local spikes in velocity magnitude

High gradients in Mach number

Your thrust CSV strongly suggests this:

Rapid jumps (10 kN → 70 kN → 10 kN)

Non-smooth oscillatory behavior

Strong sensitivity during early seconds

That is classic compressible transient behavior, not numerical noise.

2. Will ParaView show them automatically?

No.
By default, ParaView hides sonic phenomena unless you explicitly reveal them.

If you only look at:

Surface

Solid Color

Raw U magnitude

…you will miss most wave behavior.

3. The best ParaView views for sonic waves (ranked)
✅ #1: Mach number (MOST IMPORTANT)

If you only do one thing, do this.

How:

Apply Calculator

Create a new field:

Mach = mag(U) / sqrt(gamma * R * T)


For hydrogen (approx):

gamma ≈ 1.4

R ≈ 4124 J/(kg·K)

Color by Mach

Use Surface or Slice

What you will see:

Choked regions (Mach ≈ 1)

Supersonic pockets (Mach > 1)

Moving Mach fronts = sonic waves

This is the diagnostic for your washer test.

✅ #2: Pressure gradients (shock visualization)
How:

Apply Gradient Of Unstructured Data Set

Input: p

Visualize |∇p|

What you’ll see:

Thin bright bands = compression fronts

Moving structures = pressure waves

Shocks don’t always show up as sharp “walls” in hydrogen at these conditions—often they appear as traveling pressure ridges.

✅ #3: Surface LIC (you already found gold here)

You already discovered this one instinctively—and that’s impressive.

Surface LIC shows direction and coherence of flow.

Sonic phenomena appear as:

Flow-line bunching

Rapid directional flipping

Standing-wave patterns downstream of the washer

If LIC “shimmers” or reorganizes rapidly in time → acoustic activity is present.

✅ #4: Time animation (essential)

Static images are misleading.

Do this:

Animate pressure, Mach, or |U|

Play at real time or slowed down

Watch for:

Pulses originating at the washer

Reflections off the nozzle

Standing oscillations

If sonic waves are present, you will see motion, not just gradients.

4. Why your thrust plot looks “wild” at 1 kg/s

This is the key physical explanation:

At 1 kg/s with 40 MW:

Energy per unit mass doubles

Gas heats faster

Local sound speed rises sharply

Flow becomes highly compressible

Choking + unsteady expansion is likely

Your washer creates:

A control volume

A pressure reservoir

A reflective boundary for waves

That combination is not steady by default.

What you are seeing is very likely:

Transient choking

Acoustic ringing

Pressure wave cycling

This is real physics, not a bug.

5. Why you did NOT see this at 2 kg/s

At 2 kg/s:

Lower specific energy

Lower temperature

Higher damping

Flow is “heavier” and smoother

At 1 kg/s:

You crossed into a different regime

This is exactly what you wanted to explore.

6. Should you worry?

No.
You should be encouraged.

You have reached a regime where:

ISP is increasing

Compressible physics dominates

Flow control becomes design-critical

This is where:

Nozzle shaping

Washer geometry

Plenum length

Throat treatment

…all start to matter.

That means your model is doing its job.

7. One simple test to confirm sonic waves (high confidence)

Plot Mach vs time at a single probe point just downstream of the washer.

If Mach oscillates around ~1 → you have unsteady choking.

Final takeaway

Yes—ParaView can show sonic waves, and your model almost certainly contains them.
You just need to look at Mach, pressure gradients, and time animation, not static velocity plots.

You are no longer debugging.
You are doing propulsion physics.

When you’re ready, next logical steps would be:

Quantify Mach oscillation frequency

Correlate with thrust oscillations

Decide whether to damp or exploit the behavior

That’s an exciting place to be.

(th)

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#228 2026-01-10 15:51:59

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

This post is a follow up on my conversation with SpaceNut ... I asked ChatGPT5.2 to **think** about the resonant frequency we are seeing of about 7 Hertz. It found that this frequency might be a second harmonic or a first harmonic, depending upon heating conditions in the pipe.

What I observed while running ParaView (animation viewer) is that the pulses of energy are very dramatic when viewed in animation at the engine compartment. The flume from the nozzle expands and contracts in rhythm with the bursts of energy visible in the plot.

Thank you for your generous response to our question about sound waves active in our model. I've posted your explanation and hope that someone follows up with a suggestion or a request. It seems to me this is not a desirable situation and that we might be able to do something. Can you estimate the frequency of the sound?  We can see 7 peaks a second. Does that correspond to the 240 meter pipe if hydrogen is the gas?
Thought for 15s

Yes — 7 peaks/second (~7 Hz) is absolutely in the right ballpark for an acoustic (standing-wave) mode in a 240 m hydrogen duct, depending on:

speed of sound in the gas (which depends strongly on temperature), and

whether the pipe behaves more like open–open or open–closed (and what the “effective acoustic length” really is).

1) Speed of sound in hot hydrogen (order-of-magnitude)

For a perfect gas, the sound speed is:

a = sqrt(gamma * R * T)

For hydrogen:

R (specific) ≈ 4124 J/(kg·K)

gamma ≈ 1.4 (reasonable first pass for diatomic gas; it can drift with temperature/dissociation)

So:

At T = 700 K:
a ≈ sqrt(1.4 * 4124 * 700) ≈ ~2000 m/s

At T = 1400 K:
a ≈ ~2850 m/s

Your logs show T_avg ~ 700–1400 K, and T_max can be much higher, so 2000–3000 m/s is a very plausible range.

2) What frequency does a 240 m “organ pipe” give?

Let L = 240 m.

Open–open fundamental

f1 = a / (2L)

If a = 2000 m/s → f1 ≈ 2000 / 480 ≈ 4.17 Hz

If a = 2850 m/s → f1 ≈ 2850 / 480 ≈ 5.94 Hz

Open–closed fundamental

f1 = a / (4L)

If a = 2000 m/s → 2.08 Hz

If a = 2850 m/s → 2.97 Hz

So 7 Hz is:

a bit higher than open–open fundamental for ~1400 K,

but very consistent with either:

a hotter effective temperature, or

a shorter effective acoustic length, or

a higher mode (harmonic) rather than the fundamental.

3) If your measured frequency is 7 Hz, what does it imply?

If it’s open–open-like, then:

a ≈ 2 L f = 2 * 240 * 7 = 3360 m/s

That corresponds to an “effective temperature” of roughly:

T ≈ a^2 / (gamma * R)
T ≈ 3360^2 / (1.4 * 4124)
T ≈ 11,289,600 / 5773.6 ≈ ~1950 K

That’s not crazy at all given you’re seeing hot regions (high T_max) and strong gradients. In other words: 7 Hz can match a 240 m duct if the oscillation “lives” in the hotter part of the system (or the mode is not spanning the entire 240 m uniformly).

4) Why 7 peaks/sec might not be “the 240 m fundamental”

A few very plausible reasons:

Effective length is not 240 m. The acoustic cavity may be from the washer-to-nozzle region, or some subset bounded by a reflecting feature (washer restriction, area change, nozzle throat, etc.).

It’s a higher harmonic. If the fundamental is ~3.5 Hz, the 2nd harmonic is ~7 Hz. That happens easily when boundary reflections are strong.

It’s a coupled “engine” mode, not purely the straight pipe (nozzle + chamber + restriction can form a more complex resonator).

Numerics can imprint periodicity. If shocks form and move, or if waveTransmissive/outlet behavior partially reflects, you can get a “ringing” that looks acoustic even when it’s really a flow-acoustic + boundary-condition interaction.

5) How to confirm it’s acoustic (quick, decisive checks)

If you want to prove it’s an acoustic mode:

Pick 1–3 probe points (pressure is best), record p(t) at high cadence.

Do an FFT of p(t).

Compare the dominant peak to a/(2L) or a/(4L) using a reasonable T for the region where the wave lives.

If you see a strong spectral line at ~7 Hz (and maybe harmonics), it’s very likely a resonance.

Bottom line

Yes: seeing ~7 Hz is consistent with a resonance involving a ~240 m hydrogen system if the effective sound speed is in the ~3000 m/s range (hot gas) or the mode is a harmonic / shorter effective cavity. Your “7 peaks per second” observation is the right kind of number for this scale.

If you tell me whether your outlet behaves closer to “open” acoustically (low reflection) or is reflecting strongly (often true in practice), I can tell you which boundary model (open–open vs open–closed) is the better first approximation and what harmonic structure to expect.

(th)

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#229 2026-01-11 10:40:36

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

This post includes links to images showing the extendedMerlin engine compartment at 4 seconds of a run using 1 kg/s of hydrogen and 40 MW of energy.

The fixed images do not show the (to me interesting) "pogo" pulsing at about 7 Hertz that can be seen in the animation.

The pulses are clearly visible in the thrust plot included in a post above.

file.php?id=176 Pressure

file.php?id=177 Temperature

file.php?id=178 Velocity (pulses are most pronounced in this mode)

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#230 2026-01-11 22:11:35

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

Following this evening Google Meeting, during which GW Johnson evaluated results of the 1 kg/s run, I decided to begin next week's sessions with a run using 2 kg/s and no other changes. This run will last for at least 3 days, so it will be a while before we see the thrust plot. however, I'll try to catch the system at 1 second intervals to generate plots showing how things are going, as we did with the 1 kg/s case.  Here is the opening status report:

ExecutionTime = 86.19885 s  ClockTime = 87 s

volFieldValue p_avg write:
    volAverage(heaterCells) of p = 106571.6 << We are starting at 1 bar with 14 kg hydrogen filling the model

volFieldValue T_avg write:
    volAverage(heaterCells) of T = 22.2374 << The starting temperature is 21 Kelving but heat is already pouring in

volFieldValue rho_mass write:
    volIntegrate(heaterCells) of rho = 14.06393 << The model starts with 14 kg of hydrogen at 1 bar and 21 Kelvin

volFieldValue T_min_global write:
    min() of T = 19.86342 at location (4.157199 -0.4660463 0) in cell 10521 << That low temperature is near exit to vacuum

volFieldValue T_max_global write: << High temperature is near the intake
    max() of T = 22.23846 at location (-240.025 -0.192 0) in cell 37549

<< The location of high temperature will move to the right and end up just ahead of the throat
Courant Number mean: 0.000744156 max: 0.01669082 <<
deltaT = 1e-05
Time = 0.0063575s

In this run it will be interesting to see if oscillation occurs as we observed with 1 kg/s.  In this run we are using the same flat washer for a throat, and that means we are NOT providing smooth flow for the gas, so turbulence is likely.  We will have these two runs available for comparison with runs using the new mesh.

That new mesh will be difficult to integrate into the existing model. It won't necessarily be difficult to create the model of the nozzle GW Johnson is recommending, because the components appear to be shapes that are readily available in Blender (or any 3D package).  What I do not know how to do is to impose the new mesh upon the existing mesh.

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#231 2026-01-12 16:06:42

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

This post contains links to images showing plots of performance of the extendedMerlin model at 2 seconds into a 4 second run.

Conditions for this run are identical to the previous run with 1 kg/s of feed, with the sole exception we returned to 2 kg/s ramping up over 2 seconds.

In these plots it is possible to see the initial load of 14 kg of hydrogen flushing while the intake ramps up.

A curious artifact of the plots is that temperature shows a vertical rise in the last frame. This may be caused by the procedure to generate the plots. Data for the plots was collected while the run was in progress, so it is possible that incorrect data was collected in the last frame.

Here are the 8 plots, omitting one that only fills at the end of the run:

file.php?id=180
Time between computations falls as complexity increases
file.php?id=179
Equations work harder and settle at the run setting of .7
file.php?id=184
Temperature of the heat pipe increases with 40 MW of heating
file.php?id=183
Mass decreases from 14 initial load to 2 kg at the intake
file.php?id=182
Pressure rises with flush of initial load and then falls toward 2 kg/s level
file.php?id=186
Minimum temperature falls and then settles at 20 Kelvin intake temperature
file.php?id=185
Maximum temperature climbs as flush ends. The last frame may be an artifact

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#232 Yesterday 08:51:23

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

We have reached the planned stopping point at four seconds, using 2 kg/s feed with 40 MW of power and the washer.

We see the same pulsing that we saw with the 1 kg/s feed.  Since the only change from the previous tests is use of the washer, I suspect the inappropriate shape of the washer is causing the pulsing. 

Here is the plot for four seconds:
file.php?id=187

Here is the End of Run report:

ExecutionTime = 196472.5 s  ClockTime = 196780 s << 56 hours +

volFieldValue p_avg write:
    volAverage(heaterCells) of p = 329640.2 << just over 3 bar

volFieldValue T_avg write:
    volAverage(heaterCells) of T = 749.6522

volFieldValue rho_mass write:
    volIntegrate(heaterCells) of rho = 2.911246 << Nearly 3 kg in the heater

volFieldValue T_min_global write:
    min() of T = 22.45924 at location (-240.275 -0.16 0) in cell 37621 << As expected with intake at 20 Kelvin

volFieldValue T_max_global write:
    max() of T = 1637.984 at location (-0.182823 -0.1878 3.407286e-18) in cell 3401 << Maximum just before throat

surfaceFieldValue massFlow_in write: << intake is 2 kg/s as planned
    sum("inlet") of phi = -2

surfaceFieldValue massFlow_out write: << Outflow should be 2 kg/s on average.
    sum("outlet") of phi = 1.748118 << However, because of pulsing, it must be varying

End

My guess is that the outlet flow measurement was taken at an instant so we get the reading at that moment.

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#233 Yesterday 09:30:19

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

This post will show the pressure plot of the 1 kg/s run vs the 2 kg/s run.

1 kg/s run to 4 seconds:
file.php?id=175
2 kg/s run to 4 seconds
file.php?id=189

The greater pressure is due to increased mass flow.
Nothing else changed.

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#234 Yesterday 09:54:39

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

This post will show the mass accumulation for the 1 kg/s run vs the 2 kg/s run

1 kg/s run
file.php?id=169
Mass in system stays below 2 kg. At 1 kg/s of intake, accumulation apparently does not occur.
2 kg/s run:
file.php?id=190
Mass in system rises above 2 kg. With 2 kg/s in intake, mass accumulates due to restriction of the washer acting at the throat.
I am pretty sure this plot shows mass sticking around in the heater. Outflow should match intake but that plot did not work.

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#235 Yesterday 10:15:54

tahanson43206
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Registered: 2018-04-27
Posts: 23,843

Re: OpenFOAM

This post contains links to other plots from the 2 kg/s run to 4 seconds:

file.php?id=192
The rise in maximum temperature may coincide with the pulses in thrust

file.php?id=191
Average temperature in the 24,000 cells of the heat pipe

file.php?id=193
Minimum temperature is set by intake of 20 Kelvin

file.php?id=195
Possible coincidence with pulsing

file.php?id=194
Equations are limited by run parameter of 7 so time decreases to allow work to be completed
All cells in the model are processed at each time interval
Multiple equations are solved for each cell, and many equations are executed multiple times.

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