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#1 2026-01-02 11:09:18

tahanson43206
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Registered: 2018-04-27
Posts: 23,750

Imported Equipment and Maintenance Garage for Mars

This topic is offered as a backup for the topic created by SpaceNut entitled:

Designing insitu Mars equipment garage

It quickly became apparent that it will be exceedingly difficult to create a garage on Mars using nothing but locally procured materials.

The idea of cutting a Starship in half came up early on, as did the idea of simply importing a prefabricated garage/hanger/shelter.

This topic is available for NewMars members who might wish to examine existing garage/barn/hanger kits, to see if any are suitable for Mars.

The primary mission of a shelter to be described in this topic is to provide a well lit environment at Mars ambient pressure that is protected from the Mars atmosphere.

If human workers are present they must wear Mars suits.

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Last edited by tahanson43206 (2026-01-03 10:34:01)

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#2 2026-01-02 11:11:35

tahanson43206
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Registered: 2018-04-27
Posts: 23,750

Re: Imported Equipment and Maintenance Garage for Mars

This post is reserved for an index to posts that may be contributed by NewMars members.

Index:

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#3 2026-01-02 22:18:44

tahanson43206
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Registered: 2018-04-27
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Re: Imported Equipment and Maintenance Garage for Mars

For SpaceNut .... this topic is inspired by your initiative with in situ garage design.

In the course of your investigations there, you turned up an image of a Quonset hut manufactured on Earth for the local do-it-yourself market.

This topic is intended to provide a place for vendors of every possible type of shed/garage/hanger/barn/hut that is on the market to develop a version of their product for export to Mars.  A requirement I have in mind is that the vendor needs to show that the system can be assembled by robots working without immediate human assistance.  I am confident no such systems exist today, so we would (in effect) be encouraging Capitalist Competition to see who can produce a product ahead of everyone else.

This topic will NOT worry about radiation or ships or any of the other distractions that have plagued the in situ topic.

The mission of ** this ** topic is to provide a work space that is sheltered from the sandy winds of Mars, which provides adequate lighting, and possibly a modicum of heat although how that would be done is not clear, since the atmosphere inside the shelter would be Mars normal.

Perhaps the floor can be heated, but if there are no humans in the facility that may not be needed. On the other hand, the equipment itself might benefit from having a heated floor to keep tires warm.

This topic has NO LIMIT on the number of buildings that can be shipped to and set up on Mars

This is in contrast to the in situ topic, which is set up to build only one shelter, and only then if the customer supplies the size of equipment to be sheltered.

Shipping is to be from Earth to a designated location on Mars, with assembly by automated system within a fixed number of Sols.

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Last edited by tahanson43206 (2026-01-02 22:39:40)

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#4 2026-01-03 10:17:30

tahanson43206
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Registered: 2018-04-27
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Re: Imported Equipment and Maintenance Garage for Mars

This post contains a transcript of a conversation with Gemini.  The request was for a list of manufacturers of pre-fabricated buildings suitable for deployment on Mars.  Gemini seemed to understand the potential for these buildings to be assembled on site by robotic equipment. 

This topic is NOT about radiation or space suits or space ships or the price of tea in China (assuming China still sells tea which may no longer be the case).

This topic is ONLY about prefabricated buildings that can be shipped to Mars and assembled there by automation.

The Capitalist System does NOT wait for the customer to dictate what is to be built.  The Capitalist System creates a number of products and then sets out to convince customers that the products on offer are EXACTLY what the customer wanted all along.

Conversation with Gemini

Packaged Buildings List of Manufacturers - Hello Gemini! Thank you for your assistance with many previous requests. This request is for a list of manufacturers of buildings such as garages, barns, sheds, huts that are manufactured in pieces that must be assembled on site. It would be helpful if you can find contact information such as email address or web site, in addition to mailing address and telephone number. To give you a sense of context, I am interested in finding manufacturers who would be willing to offer products for the future Mars market. This request is not limited to the United States.
***
Finding manufacturers for a future Mars market requires companies that specialize in extreme-environment resilience, high-efficiency packing (flat-packing), and simplified assembly. The following list includes established global manufacturers of "packaged" or kit buildings (sheds, garages, barns, and industrial hubs) that possess the engineering DNA relevant to off-world applications.

1. Space-Specialized & Extreme Environment Manufacturers

These companies are already developing technologies for Lunar or Martian habitats, focusing on 3D printing, advanced composites, and autonomous assembly.
Manufacturer    Specialization    Location    Contact Information
AI SpaceFactory    Mars habitats (MARSHA), 3D printing with basalt-fiber composites.    New York, USA   

Web: spacefactory.ai

Email: contact@spacefactory.ai
Extreme Panel    Structural Insulated Panels (SIPs) for ultra-airtight, high-thermal resistance.    Cottonwood, MN, USA   

Web: extremepanel.com

Tel: +1 800-977-2635
Spacemaker (BTS)    Modular buildings for harsh desert/industrial environments.    Dubai, UAE   

Web: spacemaker.ae

Tel: +971 4 880 3481
2. Industrial Kit & Flat-Pack Manufacturers

These manufacturers specialize in metal and composite buildings that ship in pieces and are designed for rapid, "bolt-together" assembly—critical for minimizing payload volume.

Manufacturer    Product Types    Location    Contact Information

Prefabex    Flat-pack office cabins, portable containers, and steel kits.    Istanbul, Turkey   

Web: prefabex.com

Email: info@prefabex.com

Allied Steel Buildings    Pre-engineered steel kits, "bolt-together" garages and warehouses.    Ft. Lauderdale, FL, USA   

Web: alliedbuildings.com

Tel: +1 954-590-4200
Qingdao Director Steel    Industrial steel structures, prefab sheds, and workshops.    Qingdao, China   

Web: directorsteelstructure.com

Tel: +86-532-88182287
Ironbuilt Steel Buildings    Export-specialized metal building kits for remote locations.    Pompano Beach, FL, USA   

Web: ironbuiltbuildings.com

Tel: +1 800-805-0084
3. Residential & Utility Modular Manufacturers

These companies focus on "tiny" footprints and modular living units, often with advanced climate control systems.

Manufacturer    Product Types    Location    Contact Information

Studio Shed    Modern backyard studios, prefab ADU kits.    Louisville, CO, USA   

Web: studio-shed.com

Tel: +1 888-909-8832
ATCO Group    Global leader in modular workforce housing and disaster relief.    Calgary, Canada   

Web: atco.com

Tel: +1 403-292-7500
Daiwa House    High-density industrial modular housing and infrastructure.    Osaka, Japan   

Web: daiwahouse.com

Email: inquiry@daiwahouse.jp
Contextual Considerations for Mars

When reaching out to these manufacturers for the "Mars market," you may want to focus on:

    Atmospheric Integrity: Ask about their experience with airtight seals and pressure-resistant joints.

Not Required

    Radiation Shielding: Inquire if their panelized systems can incorporate lead-alternatives or regolith-binding materials.

Not Required

    Assembly Automation: For Mars, a "kit" that requires a robotic arm or simple automated rover to assemble is far more valuable than one requiring manual labor.


Would you like me to draft a sample introductory letter or inquiry for these manufacturers specifically tailored to the Mars application?
***
Thank you for your helpful list, and for the precision of your presentation! I'll keep your offer of a formatted letter in mind! The next phase of this mini-project is to share the list with a group and see what ideas they might have in addition to your suggestions.
***
That sounds like a fantastic way to move this forward! Crowdsourcing ideas from a group often reveals niche manufacturers or unconventional engineering solutions that might not appear in a standard industrial search.

When you present this list to your group, you might find it helpful to categorize the discussion into three "Mars-readiness" tiers:

    The Materials Group: Companies using composites or metals that can withstand the extreme temperature swings and radiation on the Martian surface.

    The Logistics Group: Manufacturers who have mastered "flat-packing" for international shipping, as every cubic centimeter of cargo space on a Starship or heavy-lift rocket will be at a premium.

Deep space shipment can be palletized

    The Assembly Group: Companies whose kits are designed for "fail-safe" assembly,—where parts are keyed to fit only in the correct orientation.

A Quick Tip for Your Group Discussion:

You may want to ask them: "Which of these manufacturers produces a kit that a rover could put together?" Shifting the focus from human assembly to robotic assembly is often where the most innovative Mars-market ideas are born.

A Rover? Perhaps, if fitted with arms

I’ll be here whenever you’re ready for the next phase. Would you like me to help you create a feedback form or a set of 'evaluation criteria' for your group to use when they review the list?

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#5 2026-01-03 10:22:05

tahanson43206
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Registered: 2018-04-27
Posts: 23,750

Re: Imported Equipment and Maintenance Garage for Mars

This post is about Quonset huts in particular.... these do not offer the most efficient use of space.

However, they may prove attractive for strength, durability and ease of shipment and assembly.

60x120 Quonset Hut- Steel Agricultural Building Prices for ...
You can buy military surplus-style Quonset huts as new kits from companies like Curvco Steel Buildings, SteelMaster Buildings, and Powerbilt Steel Buildings for homes, garages, or storage, often customized and made from American steel, with prices varying significantly by size, from a few thousand to tens of thousands of dollars; while actual surplus sales from the government are rare now, modern versions offer similar durability and easy DIY assembly.
Where to Find Them

    Modern Kit Manufacturers: Companies like Curvco, SteelMaster, and Powerbilt Steel Buildings offer new, customizable Quonset hut kits for DIY assembly, often featuring 100% American steel and long warranties.
    Online Marketplaces: Check eBay for new and used building kits and components.
    Specialty Stores: While finding actual surplus is tough, stores like Quanzit Hut (Austin, TX) carry vintage military items.

What to Expect

    Kits: You'll usually buy kits with rolled steel panels, nuts, and bolts, designed for self-assembly.
    Customization: Modern kits can be tailored in size and style for various uses, from homes to workshops.
    Durability: Made from strong steel, they offer great weather resistance.
    Cost: Prices vary greatly; expect to pay from a few thousand for smaller sizes to over $30,000 for large kits, plus shipping.

Key Features

    Quick Erection: Designed for fast assembly with basic tools.
    Versatile: Used as homes, storage, hangars, or agricultural buildings.
    GSA Certified: Some manufacturers provide buildings suitable for government/military needs.

    Quonset Hut Kits - SteelMaster Buildings
    Build the Kit That Fits Your Needs * Consultation. Get expert guidance to select the ideal Quonset Hut for your property, project,
    SteelMaster

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#6 2026-01-03 14:51:54

SpaceNut
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Re: Imported Equipment and Maintenance Garage for Mars

I do hope that once all details are combined for each item required for the topic you will yield success.

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