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RobertDyck,
Those values are based upon an entire series of assumptions about how the fighters are used and how many are used.
One of your home-grown "leakers" recently published a classified infographic attached to the findings of the F-35A and Gripen-E evaluation report. The Gripen scored significantly worse in all categories, by Canada's own government. The category where it scored the worst, relative to the F-35, was entitled, "Mission Performance". The people your own government paid to evaluate it didn't think too highly of it.
Do you see how closely CPFH for the F/A-18E matches the Gripen-E, despite being a twin-engine jet flown from carriers?
Total CPFH for a twin-engine heavy fighter that gets the piss beat out of it by launching from and landing on aircraft carriers is only $3.6K more than the Gripen.
The F-35A cost per flight hour (CPFH) has seen significant reductions, with recent estimates around $33,000 to $36,000 for the U.S. Air Force, down from higher figures in earlier years, though targets and actual costs vary with sustainment efforts, parts, and upgrades, with some projections seeing slight upticks as aircraft age into depot maintenance.
Recent Estimates (FY2024): The Defense Department's Cost Analysis and Program Evaluation (CAPE) estimated around $36,000/hour, while the F-35 Joint Program Office (JPO) projected $34,000/hour.
Declining Costs: The program achieved a 61% improvement in CPFH between 2014 and 2022, reaching about $33,600/hour by 2022.
Historical Context: Costs were higher in previous years (e.g., ~$47,000 in 2017), but continuous efforts to improve reliability and logistics are driving them down.
Saab is attempting to sell Gripens using 2017 F-35A O&M costs to anyone who will indulge them. Don't take my word for it, though, read the reports. We make them publicly available. Our costs are true O&M costs per fiscal year across the entire fleet. We provide total expenditures by category, hours flown, and number of jets in inventory. F-35A averages 4.4-4.8 maintenance man-hours per flight hour. These are NOT notional costing figures, they're what the American tax payers are on the hook for.
Saab JAS 39 Gripen - Wikipedia
The Saab Gripen-E, designed for efficiency, aims for low maintenance, with claims suggesting around 10 maintenance man-hours (MMH) per flight hour (FH) on average for the Gripen family, emphasizing modularity and quick field servicing, though specific Gripen-E figures vary but generally are significantly lower than older jets like the F-14 (40-60 MMH/FH).
10MMH/FH for a non-stealthy Gripen with less advanced everything
vs
4.8MMH/FH for the F-35A, the most sophisticated fully operational fighter jet in the world
income inequality: rich are very rich, working people are very poor
This is a problem almost exclusively created by leftists to justify their abhorrent behavior, but yes, I agree with this one. The richest people in America are almost exclusively leftists. Elon Musk is still a former leftist. He's been a Republican for a whole New York Minute. Bezos has always been a leftist. Mark Cuban- leftist. I could keep going, but you get the point. For every Koch brother there are at least a dozen or more rich leftists. The average American worker should be doing better than he or she is, but they're not, because rich leftists, who do in fact own most the means to production, but don't for one second believe in fairness, don't want them to.
Rich Leftist A-Holes and Hollyweirdos:
"Rich people are too rich. Boo-hoo. Oh woe is me. We must make those silly poor simpletons forget that we've made them indentured servants by screwing up the rest of their lives in other ways while pretending to care about them than those annoying feckless Republicans we use as whipping boys when our policies fail. Open the floodgates to the illegals. They can't focus on us when they're physically being overrun. Convince the boys that they're actually girls. Quick! Send some more billions to Ukraine while we shaft our voters in Hawaii. Tell them the climate is dying when they so much as breathe. That should keep them from noticing anything until we've finished robbing them blind."
Leftists here in America literally voted for that dog crap and eventually rioted when absolutely none of it improved their daily lives. Well, how could it? If you're already barely scraping by, how would your personal economic challenges improve by competing with third worlders for jobs? Why do they vote for the people who literally and directly caused the problems they're complaining about, but expect a different result when they continually give power to people who state through actions that they want to economically crush them?
People voted Gavin Newsom back into office during his recall election, knowing full well he doesn't care about them at all. The people who voted for him even said that about him. After he won, what did he prove with the California wildfires? He still doesn't give a crap about whether or not Californians live or die. He's never going to change. If you vote for him, then you actively seek to bring about your own demise through cold indifference to preventable human suffering.
Both Hillary Clinton and Kamala Harris called their own young voters, "stupid". They disrespect their own voters right to their faces because they know they'll vote for them anyway. I would find that intolerable and I'm not even young anymore.
too many powerful people fighting for the same jobs, money, or status
Umm... No. This is not "a thing" here. Average American workers competing for jobs with below-minimum-wage illegals is a thing. Bezos and Musk are not "tearing the country apart" by competing for NASA lunar exploration and basing contracts. They are, however, employing standing armies of people trying to "reach for the stars".
government spend too much, take on debt
This is very true. Annual entitlement spending dwarfs all discretionary spending. Who created and continuously doubles-down on the "Welfare State" to keep those poor people poor? Once again, that would be our Democrats. Free money for this / that / the other cockamamie nonsense. It'll be someone else who pays the bill, so who cares if a bold faced lie gets us elected right now? Fiscal responsibility isn't "cool". It doesn't win any votes with people who feel entitled to the work of others. Do Republicans spend too much money on wars and war machines? Absolutely. No question about that, either. Be that as it may, line up all the war spending and all the entitlement spending over the past 25 years (2000-2025) and it's not even a close contest. The purpose of legitimate government is not to rob Peter to pay Paul, nor to tell Peter why he should envy Paul.
politics freezes up. Big decisions never happen
The only "big decision" that never happens relates to fiscal responsibility and telling people to pay for their own wants / needs / desires, because public money is not their money. I feel like almost all politicians, regardless of party, still haven't received and accepted this message. Everyone thinks they're entitled to something that does not belong to them, specifically. There is a refusal to stop digging. Whatever their other past mistakes, I would happily forgive and reelect a batch of politicians who recognized the need for a balanced budget.
resources run low. Sometimes it's money, sometimes food, sometimes money
Resources are not low, though. There's never been a more productive time in human history. We're flush with resources. Artificial scarcity is not the same thing as a hard environmentally-imposed limitation completely outside of human control. The amount of Copper and Uranium on Earth are externally imposed limitations, for example. If we needed to make houses out of Copper and Uranium, because those were the only suitable construction materials, then the world's Copper and Uranium supply would represent a true "low resource" situation.
military overreach. Militaries run out of cash or soldiers.
Now that Secretary of War Hegseth is running the show, the military is hitting their recruiting numbers before the year is half-way over, which means Uncle Sam gets to choose who is fit to serve and who is not. That's the way it should be.
Yes, the U.S. military is experiencing a significant recruitment turnaround, with most branches hitting or exceeding their goals for
Fiscal Year 2025 (FY25) by mid-2025, marking a major shift from recent struggles, thanks to revamped strategies, increased recruiter professionalism, and a surge in enlistment interest. The Army, in particular, met its FY25 target four months early, showing strong momentum with higher daily contract rates than the prior year.All Branches Seeing Improvement: By April 2025, the Army, Marine Corps, Navy, and Air Force were all meeting or exceeding targets, with only the Space Force slightly behind.
Dramatic Turnaround: After missing goals in 2023, the services implemented major changes, including modernizing recruiting structures and focusing on recruiter training, leading to this recovery.
Early Success for Army: The Army hit its FY25 goal of over 61,000 recruits by early June 2025, a substantial increase from FY24, demonstrating renewed patriotism.
America is definitely not short of food or water. California's problems are entirely related to the people they elected to run their government, which are almost exclusively Democrats who simply do not care about their own people and never did, because they're so hopelessly lost in their left brain hemisphere. That's not even a dig at leftists, it's simply a statement of neuroscience-demonstrated fact regarding which hemisphere of the brain is responsible for greed / envy / "need to control" thinking.
huge health or population shocks. Plagues, mass migration, etc
Mass migration was a problem created by Democrat President Biden, to "punish" working class Americans for being so... American.
currency trouble. Run-away inflation, your money isn't worth much
There is not "runaway inflation" at the moment, but yes, inflation remains a problem because the Federal Reserve Chairman wants it to be a problem for President Trump's administration. Whenever leftists see their economic worldviews repudiated by different approaches to economics, they do everything humanly possible to destroy what better men and women have built. When you install such people into positions of power that they cannot be easily removed from, disaster is sure to follow.
information chaos. Fake news, corruption, people not know who or what to trust
I'm starting to feel like a broken record, but the people who most consistently and knowingly put out disinformation are almost exclusively leftists. If you have to constantly question whether or not someone is providing factual and unbiased information, then for goodness sake, STOP LISTENING TO THEM! Send a clear message to them by turning off your TV. When their sponsors eventually figure out that nobody is watching them, they'll eventually have to find real jobs like everyone else.
I know enough to not listen to someone who says:
Don't wear a mask because it won't protect you. Wear a mask to protect yourself and others. Wear two masks.
-Dr "I AM THE SCIENCE!" Fauci
Leftist media treated him as if he was the second coming of Jesus. He literally provided the money to create a global pandemic, "for science".
Almost nobody from the left had the personal integrity and courage to call-out that kind of idiocy or simply ignore it. Dozens of other similar patterns of behavior across a range of issues are why they lost credibility. Everyone with two brain cells to rub together could figure out how directly contradictory that was. Everyone, left / right / center, discovered that the people the left puts on pedestals are midwits at best, religious dogmatics at worst, and do not seem to care at all about the people they hurt. The only time they reconsider the worst of their anti-social behaviors is when it gets directed back at them.
The historical left was filled with actual thinkers who questioned everything. That's why they became such a powerful influence over modern society. They promptly abandoned all the principles which made them so successful, as-if pursuit of knowledge and truth ceased to matter. Today's left is filled with ideological dogmatics who are as incurious and self-assured of their own righteousness as the most vile "good book thumpers" from the world's traditional religions.
You cannot abandon truth and morality while expecting everyone else to blindly follow. Most of us won't do it.
All Weights in Pounds, Ranges in Statute Miles (5,280ft per Statute Mile)
Engine(s); Empty; MTOW; Internal Fuel; External Fuel; Max Stores
Gripen E: 1X F414; 17,637; 36,376; 7,496; 7,798; 15,900
F-16C - 1X F110; 18,900; 42,300; 7,000; 12,240; 17,000
Rafale M - 2X M88-4E; 23,400; 54,013; 10,362-18,658 w/CFTs; 14,771; 20,900
Typhoon - 2X EJ200; 24,251; 51,809; 9,900; 5,386; 19,800
KF-21 - 2X F414; 26,015; 56,400; 13,227; UNKNOWN; 17,000
F-35A - 1X F135; 29,300; 65,918; 18,250; 8,160; 18,000
F/A-18E - 2X F414; 32,081; 66,000; 14,700; 13,056; 17,750
F-15EX - 2X F110; 35,500-40,000 (2X CFTs); 81,000; 13,550-23,750 w/CFTs; 12,240; 29,500
F-22A - 2X F119; 43,340; 83,500; 18,000; 16,320; 20,000
Max Fuel and Ferry Range
F-16C: 19,240; 2,620
Gripen E: 15,294; 2,500
F-15EX: 35,990; 2,400
Typhoon: 15,286; 2,350
Rafale M: 29,716; 2,300
F/A-18E: 27,756; 2,070
F-22A: 34,320; 2,000
KF-21: 13,227 *1; 1,800
F-35A: 26,410; 1,700 *2
Notes:
*1: KF-21 external fuel capacity is unknown, though external stores capacity suggests it can carry at least 2X 600 gallon external tanks.
*2: F-35A is plumbed to carry 2X 600 gallon non-stealthy external tanks on underwing pylons, so ferry range listed is on internal fuel alone. AFAIK, you can't "dump" 600 gallon tanks. If you decide to carry them, then they're staying on the wings, period. This adds about 45% to total fuel capacity. If we guess at the increase in ferry range as being 30% greater, meaning the drag penalty eats up 15%, then 2,210 miles seems quite reasonable. If only 10% of the external fuel carried is consumed by the additional drag, then 2,295 miles. Regardless, "rule-of-thumb" says that's where your ferry range falls.
Conclusions:
The European fighter jets are remarkably fuel-efficient designs with long legs. However, ALL fighter jets love the fuel. Russian and Chinese fighter jets don't burn any less. Whenever you say, "Yes, sir, yes, sir, three bags full", you're no longer going supersonic and your previously nimble fighter jet has all the maneuverability of a fuel truck, which is what you turned it into.
Despite claims to the contrary about European / Russian / Chinese fighters, American jets are the ones which are built like tanks. Even Russian defense analysts have commented on how "over-built" American jets are, relative to Fulcrums and Flankers. US Navy jets in particular are noted for their durability. I can't speak intelligently on any other nation's jet design philosophy, but there is a notable difference in empty weight between comparable designs.
Airframe Design Service Life, Equivalent Flight Hours
MiG-21 / MiG-29 / Su-27: 2,000 to 3,500
Su-35: 6,000 (aspirational, according to the Russians)
Typhoon: 6,000
Rafale: 5,000, extension to between 7,000 and 9,000
F/A-18E: 6,000, extension to 12,000
Gripen E: 8,000
F-22A and F-35A: 8,000 (accelerated fatigue testing has shown no structural failures at 24,000)
F-16C: 8,000 (Block 40-52) 12,000 (Block 70/72)
F-15EX: 20,000 (highest deliberate airframe design service life for a tactical fighter that I'm aware of)
If Canada wants a non-stealthy twin-engine, two-seat, long-range, high-speed (Mach 2.9 max dash speed), high-capability tactical fighter with a full state-of-the-art sensor and electronics package, then the F-15EX Strike Eagle II best fits that description. It carries more fuel than any other tactical fighter except the Chengdu J-20. I would absolutely L-O-V-E to hand over our entire inventory of F-22As to Canada, but the Royal Canadian Air Force would bankrupt themselves trying to maintain those jets. Fewer F-22s means more money for F-35s and F-47s.
Here's what I wish more people knew or understood about real world tactical fighter operations:
1. Situational awareness through sensor fusion and concise "dumbing-down" of information to only what you need to know RIGHT NOW, not having to manage the jet itself while you're trying to attack or evade something, seamless communications and networking, combined with raw sensor + compute + data sharing capabilities means more than any amount of stealth or raw speed / climb rate / maneuvering performance. If the 1950s F-5 airframe was upgraded with all of that, minus the stealth, then it would still be a terrifyingly capable opponent, every bit as serious and lethal as a heart attack. The fact that it couldn't out-climb the F-22 or fly as fast as the F-15 is almost entirely irrelevant to anything. In 2025, you are fighting semi-automated and automated air defense systems much more than you're fighting actual human beings. Enemy fighters are mostly a non-issue because there are so few of them, they're mostly sent out to attack targets vs defend them, everyone is so spread-out, and typical fights take place over seconds to minutes at most.
2. Big jets cost big money. If your military can't eat the cost, then don't put that much metal in the air. I'm dead serious, because that is literally the extent of the issue. All jets are expensive. Combat jets are really expensive. The entire Free World needs more cost-effective fighters that don't mandate spending so much money on the basics, so that real combat training can be conducted by flying with greater frequency. There's no point to buying them if you cannot afford to use them with regularity. They're not lawn ornaments. Nations with smaller military budgets can still afford to stuff the latest and greatest electronic gadgets into airframes that don't put them in a financial bind. If you put the F-35's radar in the nose of the F-5 after removing the guns.
3. The idea that you can train differently from how you fight is pure nonsense. You CANNOT economize on total cost of ownership by not flying the fighter regularly. From both a mission readiness standpoint and equipment service life standpoint, once you start flying a combat jet, or any aircraft for that matter, the absolute worst thing you could possibly do is to quit flying it regularly. Jet aircraft not undergoing an overhaul, that haven't flown more than a handful of hours during the last calendar year, may as well be destined for the Bone Yard. The entire reason Navy combat jets didn't literally fall apart is that the maintainers are constantly taking them apart, replacing whatever little bits and pieces have failed, and then putting them back together so they can be flown again so that the entire cycle can repeat itself. That process is normal and necessary. Yes, it's a pain. Yes, it appears to the untrained eye that the jet is "always broke". Yes, it costs real money. However, that is a vital part of the operational art. They get good at doing it because they do it every single day.
If you fly any modern combat jet less than 200 hours per year, the odds are better than average that your aircrews are only proficient enough to not kill themselves flying the jet from Point A to Point B. The first 150 to 200 hours is entirely devoted to maintenance of basic airmanship skills and represents the cost of entry into the world of combat jets. At 250 hours, you can conduct training for a single mission type. You need 300 to 350 flight hours per aircrew per year to maintain any kind of proficiency across multiple missions. Let's say your Air Force has decided that your squadron will train for air intercept and tactical strike. If you're not flying at least 300 hours per year to train for both of those missions, then I cannot take you seriously if you tell me your aircrews are mission ready, because any kind of realistic exercise will quickly demonstrate that they're not.
There is no software simulator that can teach you how to fuel and rearm the jet quickly, nor trace a faulty electrical cable. You have to actually practice that to get good at it. How might one accomplish that, you ask? Fly the jet. Practice the mission. Figure out what works and what doesn't. Practice fixing the jet by flying it until you break something. If your ordies need half a day to read through a manual to assemble and hang a JDAM because nobody in your squadron has done it during the past month, that's a pretty serious problem if you intend to fly strike missions. If your pilot hasn't briefed ingress and egress routes and "what-if'd" through alternative waypoints and secondary targets, then they're not proficient, either. I don't care if they have a vague idea of what's involved. I want them to be intimately familiar with every aspect of mission planning. When we did this stuff before real combat missions over Afghanistan and Iraq, it took a half day of work for one officer who was doing it at least once per week, if not more often.
I'll write more about what I think a realistic modern day "light fighter" (twin engine, two-seat) and "micro fighter" (single engine/seat) involves for Canada, but broad strokes:
1. CFRP airframe fabricated using "Carbon Forging" vs extended duration vacuum bagging and autoclaving.
2. Pratt & Whitney Canada PW545B engine, which delivers almost triple the fuel economy of the J85 turbojets that powered the F-5E, $1-2M per engine. This is a non-afterburning turbofan engine, built in Canada, and primarily used in Biz Jets. America has already used this engine to power the General Atomics MQ-20 Avenger combat drone.
3. Raytheon PhantomStrike AESA radar, around $1-2M and 119lbs. This radar has already been used in the Kratos XQ-58 and Boeing MQ-28. This lower cost and weight system still provides the ability to launch AIM-9X, AIM-120, presumably Raytheon's new Peregrine missile, JDAMs, JSOWs, and other common munitions like Hellfire. It's a full-capability miniaturized Super Hornet radar.
4. High subsonic speeds for reduced operating cost and takeoff / landing / stall speeds to permit operation from austere facilities.
5. Strict adherence to a no-frills design, which includes foregoing stealth. No unnecessary gadgetry or novelties will be included in these light fighter and micro fighter designs. The temptation to load-up the jet with everything but the kitchen sink will be ever-present and someone will try to rationalize and sell their gadget idea. To prevent the design team from creating miniature versions of the F-22 and F-35, both design and scope discipline are mandatory.
The more you reduce the scope of requirements, the faster you arrive at a workable and affordable solution. Canada wants an afforable interceptor, but neither F-35 nor Gripen-E are truly affordable fighters which Canada could purchase in sufficient quantity. They already have 16 stealth strike fighters for eliminating heavily defended ground targets.
tahanson43206,
The pilot who was shot down, Jeff Tice, describes his ordeal here:
His F-16 (Stroke 1) was shot down. Another F-16 coming the other direction, that he tried to warn because he saw the launch, was shot down and converted into metal confetti on that mission. That pilot did not survive. One of his wingmen (Stroke 3), was the one who dodged 6 SAMs. Needless to say, the Iraqis got his attention after shooting down his flight lead.
A lot of things went wrong, to put it mildly, but that's how it goes. No matter how carefully you plan something, that typically goes right out the window the moment the shooting starts. He sent 4 of his wingmen home, one who became "lost", so he detached him and another jet to escort him. Another F-16 suffered a mechanical failure of some kind, so he sent detached another jet to escort him home as well. In the end, he was effectively down to the flight leads in the formation he was leading to prosecute the attack against their target. Keeping the most experienced pilots turned out to be a good thing, because things got "interesting" really fast. Jeff Tice was previously a F-111 pilot and DACT instructor in the F-5, I think.
There were actually some 74 airplanes in the mission package, with different flights assigned to multiple different but relatively geographically co-located targets near Baghdad. Some were there to attack an airfield, while he and his wingmen were attempting to hit an oil refinery. F-15s were assigned as "top cover" to perform a pre-strike fighter sweep so that the ordnance-laden F-16s would, hopefully, not get jumped by Iraqi MiGs. F-4 Wild Weasels were also present to attempt to suppress enemy air defenses. I've no clue if any EF-111As or EA-6Bs were also present to actually jam enemy SAM radars rather than attacking them with HARMs after the fact, but since they had so many SA-6s fired at them, I'm guessing not. ROE was visual identification of targets before dropping ordnance. They had dumb bombs, mostly 2,000lb Mk84s, not LGBs, and I don't think JDAMs existed back then. Believe it or not, it was actually cloudy during the first week of the war, so many of the jets had to abort their attacks because they could not see their targets.
I can't speak intelligently on what the US Air Force allows or does, but the US Navy is still very big on accuracy with dumb iron bombs, which they regularly practice. Even if you think you have a target fixed, they still want visual confirmation before you take a shot at anything. Maybe we're just dinosaurs, but you'll remember a fratricide incident until the day you die, hence the rules about visual confirmation.
Jet and his wingmen dodged about 40 SAMs fired at them during the first night of Operation Desert Storm. He describes exactly how you avoid a SAM hit, which involves a correctly timed hard evasive maneuver that takes advantage of the turning circle advantage I previously described, plus another little tidbit of info about how you can effectively cut the number of gees the missile can pull in half by forcing it into a kind of turn where it can only use 2 out of 4 control surfaces to maneuver with you.
Today we have an amazing Combat Story from a 28 year F-16 fighter pilot, Jet Jernigan. Jet’s story is remarkable from how he stumbled into aviation to eventually lead the first 20 F-16s into Kuwait in the Gulf War to take out 10 Surface-to-Air (SAM) Missile sites and clear the way for Air Force bombers.
Jet and his 19 wingmen evaded over 40 SAM launches in just a 9 minute period in what can only be described as organized chaos. He would go head-to-head with SA-2s, SA-6s, and SA-9s in a span of just a few months.
As a member of the South Carolina Air National Guard, it seems unlikely that Jet’s unit was chosen ahead of other Active Duty Air Force squadrons to be the first F-16s into Kuwait. Fortunately, Jet and his team had just won Gunsmoke, the Air Force’s preeminent international aviation air-to-ground combat training exercise despite flying older F-16s against the Active Duty Air Force’s modernized variants, proving they were equally capable aviators.
Jet had many firsts in his career, including being the first Air National Guard pilot to attend the Air Force’s elite Fighter Weapons School where, with his high school degree and Air National Guard pedigree, finished as the honor graduate or Top Gun.
Jet is an incredibly humble, accomplished, and god fearing veteran who continues to live out a Hollywood-like story. Stay tuned to the end of this episode to hear Colin Powell’s very own description of when Jet was interviewed by a reporter just after landing from his first mission in the Gulf War…it says it all.
I wasn't even aware that the USAF had a "Fighter Weapons School", but I also don't know much about the Air Force. We have a "Fighter Weapons School" in the Navy, which used to be in Miramar. If they do have one similar to the Navy school, then it must be their own response to the training failures experienced during the Viet Nam War.
Edit:
In case the point isn't clear, these are two different stories involving different pilots from different units at different points in the war. In both cases when the pilot who is the target of a missile attack is aware of the attack and can see the incoming missile(s), he can use the maneuverability of his plane to evade the incoming missile(s). If you're not aware or don't see the missile, then you're about to have a very bad day.
In both cases the jets being attacked were subsonic and remained subsonic. Going supersonic would have made their jets much less maneuverable. My conclusion is that the ability to "go supersonic", never mind going Mach 3, is not a particularly useful combat capability for a fighter to have. Using excess thrust to recover energy (lost airspeed) rapidly after a hard evasive maneuver is very important, as is the ability to maneuver violently when defending against a missile attack.
My point is that modern piston engines and turboprop engines would put a fighter-type aircraft in the "sweet spot" for hard maneuvering combined with rapid-enough displacement (how far the aircraft travels per second) to avoid warhead blast radii, because that giant propeller would provide the ability to rapidly recover energy rapidly while offering much better cruise efficiency from sea level to about 40,000ft. I realize that might not be as "cool" as flying at Mach 3 around 70,000ft, but I also question the military utility of that capability unless it's a recon aircraft flying high and fast as a missile avoidance tactic, which might not work as well against modern SAMs.
The cost of the engine itself, the maintenance / repair components cost, and the fuel burn rate all tend to be substantially lower for piston and turboprop engines. I don't want to give the impression that these things can be had for pennies on the dollar, merely that if one thinks a turboprop is expensive to purchase and maintain, then they're in for a very rude surprise when they enter the after-burning turbofan world. If IR signature reduction matters at all, pistons and turboprops also tend to be less noticeable than low-bypass turbofans suitable for modern fighter jets. There are probably 2 to 4 or even more different types of aircraft which all share a common piston or turboprop engine, for each low-bypass turbofan application, which is effectively limited to military applications, typically a single type of aircraft. F135s are only found in F-35s, F-119s are only found in F-22s... F-15s and F-16s technically "share" a common engine, except that they don't. Hornets and Gripens "share" the same F404 or F414 engines, except that they don't. These days, every large military turbofan used is a bespoke design for a bespoke airframe. This means production numbers are very low and costs are very high. F-135 is a bespoke $20M+ engine that's only available from a single source and not used by any other combat jet.
For nations like Canada that want an effective defensive capability but have never had the budget or manpower to operate something as complex as the F-22 or F-35, modern engines / materials / electronics miniaturization provide a pretty compelling case for foregoing the gadgetry incorporated into the latest and greatest American and European fighter jets in favor of more affordable home-grown solutions that can (mostly) be locally produced and operated on their own terms. Supersonic capability is a major design compromise that greatly detracts from other flight characteristics that are far more frequently utilized by combat jets during real world combat, such as maneuverability, range, loiter time, and lower approach and stall speeds to improve safety during critical phases of flight. Checking that supersonic box doesn't make for a better fighter in all but the most narrowly defined use case scenarios. Kids ask how fast the jet can fly. Trained military personnel with flight experience want to know how stable the plane is on a crosswind approach, where the jet can takeoff and land, how long it'll be down for maintenance between flights, and its fuel burn rate.
Every military operation I've seen has demonstrated that drones can be effective force multipliers, but they're no more "magic totems" than stealth aircraft are. If the asset is available when and where required, then we'll find a way to exploit its strengths and live with its limitations. Predators can't fly very fast, but that "remain aloft for 24 hours" feature tends to get used quite a bit more than firewalling its throttle. Drones still get shot down, their cost is directly tied to performance and capabilities, and as of yet they're not suitable replacements for crewed aircraft. What is badly needed is more affordable crewed aircraft so that aircrews accumulate enough flight time to become proficient at using their plane as a weapon.
Here's another interesting tidbit about jet aircraft and best maneuvering speeds:
All supersonic capable aircraft such as the F-8, F-4, F-14, F-15, F-16, F/A-18, F-22, F-35, Rafale, Typhoon, Fulcrum, Flanker, Gripen, et al share a common characteristic related to best maneuvering speeds. Every single one of them exhibit best maneuverability characteristics at speeds remarkably similar to the top speeds achieved by WWII era "super-prop" propeller-driven aircraft, which tends to be somewhat below the max cruising speeds of large jet airliners. There is not a single example of a turbojet or turbofan powered fighter that makes tighter turns at supersonic speeds. As long as a human is in the cockpit, there never will be.
Every purpose-built fighter turns / re-points its nose exceptionally well at 350 to 550mph. Some are capable of "super-maneuverability" at Cessna 172 speeds, which means they can turn as tightly as a Cessna 172 at Cessna 172 cruise speeds by using afterburner to prevent them from literally falling out of the sky. When those same fighter jets maneuver at supersonic speeds, despite the fact that they change their position in 3D space much faster, the time it takes to execute a 90 degree turn greatly resembles turn rates associated with WWII era tactical bombers. B-25s had decent maneuverability for what they were, but I would never want to attempt to avoid a missile shot while flying one. That's what you're transforming a fighter jet into when you fly it faster than the speed of sound- a much faster B-25 with only modestly worse turn rate (degrees or radians per second) and radius (feet or meters).
Roll rates stay about the same or slightly increase at modestly supersonic speeds, so more speed helps there, at least a little. Best climb speed for all of them is deeply subsonic when combat loaded, even if a F-15 or Flanker with all combat equipment removed, no weapons, and only 10% fuel can "go supersonic" in a vertical climb. A jumbo jet airliner likewise turns into a real "hot rod" with all the passenger seats and other cabin equipment removed, and only 10% fuel remaining. The one minor problem is that it's useless as an airliner.
Turn Radius = Velocity^2 / Acceleration
Mach 1 = 1,125.33ft/s
g0 = 32.2ft/s
Divide the turn radius by 2 to get a sense of how far a hard evasive maneuver places the targeted aircraft from the incoming missile's warhead.
AIM-9X is reputed to be able to pull up to 80g maneuvers and its seeker has a 110 deg/s tracking rate, so let's see how that translates to missile turn radius at Mach 2 (average speed over its fairly brief flight duration):
AIM-9X Mach 2 Turn Radius:
(1,125.33ft/s * 2)^2 / (80 * 32.2)
5,065,470.4356 / 2,576 = 1,966ft
All missiles bleed speed like mad when not under power, but as they slow down a bit, they also make tighter turns. This would be worth remembering.
F-22 Mach 1.5 Supercrise Turn Radius:
(1,687.995)^2 / (9 * 32.2)
2,849,327.120025 / 289.8 = 9,832ft
10,560ft = 2 miles
Turn capabilities for longer / heavier radar guided missiles are typically in the 40-70g range, which makes them somewhat easier to out-maneuver, but this isn't looking very promising for our "I feel the need for speed" F-22 pilot.
Same F-22 cruising at Mach 0.5, same 9g turn capability:
(562.665)^2 / (9 * 32.2)
316,591.902225 / 289.8 = 1,092ft
At least now we have a real shot at evading a highly maneuverable heat-seeker. Timing is everything, as-always, but at least we're not setting ourselves up for failure from the word "go".
max speed at which a 9g capable super-prop has a reasonable turn radius and rate: (400mph * 5,280) / 3,600 = 586.66ft/s
max speed at which a 9g capable combat jet has a reasonable turn radius and rate: (550mph * 5280) / 3,600 = 806.66ft/s
Regardless, you're 1 to 1.5 football fields away from away from the missile warhead's blast radius with correct timing of evasive maneuvers. Pretty much all of them are designed to pass within 0.25 football fields in order to reliably destroy a maneuvering target using a continuous rod warhead, irrespective of warhead orientation to the target.
For those who don't know what a "continuous rod" warhead is, imagine a thick steel wire rope being explosively driven radially outward from the point of detonation, slicing through everything in its path, because that's how it works. It's not like a conventional blast-fragmentation iron bomb, nor does it create a jet of molten metal like a High-Explosive Anti-Tank warhead. The reason is fairly simple. Blast-frag is exponentially less lethal with increasing distance from the point of detonation because all fragments being projected outwards are flying through an ever-increasing volume of airspace. That means most fragments are hitting nothing at all unless it detonates very close to the target. HEAT has to be pointed directly at the target, and a combat jet is not armored like a tank, so there's not much point to that. You may still get hit with some small random bits of steel missile casing with any of these warhead types, but so long as ye olde continuous rod passes within lethal distance, then before the continuous rod breaks into individual rod segments, creating "gaps" in the "death lasso" during radial outward expansion, a "large fragment hit" on target is effectively assured.
Blast-frag could potentially do greater damage with a greater number of projectiles if you could assure that the missile passes very close to the target and its warhead has the correct orientation with respect to the target, but that's much harder to do. A guaranteed hit when the missile passes within fusing distance is better than potentially getting a few more fragments or no hit at all with other warhead types. Imagine a blast-frag detonation 0.25 football fields directly astern of the target. Even though the missile technically passed within lethal distance to trigger its warhead, the target may not get hit at all because it's displacing so rapidly that almost no fragments are directly aimed at the target. If the same missile passed directly under the belly of the target, then yes, blast-frag might spray the target with quite a bit more metal than a continuous rod. Throwing a 0.5" thick / 12-20" long steel bar through the target at hypersonic velocity generally ensures something catastrophic happens to engines or fuel or airframe.
Any pilot who likes being counted amongst the living wants to be as far away as he can get, but 1 vs 1.5 football fields for super-prop vs jet is not a game-changing difference most of the time. The super-prop is fast enough that a hard maneuver will remain well inside the missile's turn radius and it still displaces fast enough that a near-miss is unlikely to be immediately fatal.
The implications for surival are crystal clear, though. At Mach 1.5 there's no hope of turning inside an 80g capable missile in a 9g capable combat jet. At Mach 0.5, especially with perfectly-timed computer-controlled evasive maneuvers, you have a better than average chance of living to fly and fight another day.
A skilled F-16 pilot with situational awareness and visual advance warning of incoming missiles demonstrated how this works in real combat a half dozen times on a single mission which took place during Gulf War I. The Iraqi's had his jet locked-up and fired off at least six SAMs. He survived not because of his supersonic speed capability, nor the missile's lack of speed, given that he was well within its engagement envelope, but because of his ability to turn inside the missiles fired at his subsonic jet, which wasn't moving any faster than a WWII era super-prop plane except at the start of his ordeal when he was cruising around like an airliner.
Errata on Wood vs GFRP Hull Weight
I asked Google AI a question about why GFRP / "fiberglass" sandwich core composite boats always seem to end up significantly heavier than wooden sandwich core composite (softwood core like balsa / pine / fir combined with harder and stronger Ash / Maple / Mahogany). The resin used for the GFRP and wooden composites comparison is primarily epoxy, although cheaper resins polyester or vinyl-ester resins are also frequently used.
Epoxy vs Other Adhesives Effect on Strength and Water-Proofing
To my knowledge, only epoxy is pervasively used to fabricate structural composite airframe parts, unlike boats, although urea-based glues are still used to create strong / light / durable wood aircraft propellers. The glue requires absolutely flat pieces of wood in intimate contact, typically achieved using a multi-ton mechanical or hydraulic press of some kind, else it will fail catastrophically. If you can uniformly generate that kind of force, then it works great. Apart from some "engineered wood" oddities, virtually all plywood is made the same way.
The Natural Composite Stiffness Advantage
Almost all species of dried wood lumber will float in water after being coated with epoxy to prevent re-uptake of water. In contrast, a pure epoxy and glass or Carbon fabric layup will sink like a rock without any foam or lower-density wood core materials to provide buoyancy. GFRP and CFRP are incredibly strong for a given weight, and that high tensile strength helps a lot when you want a strong yet light structure for an aircraft or boat. However, the most frequently missing mechanical property necessary for strong and light structures required by smaller-sized vehicles is stiffness per unit weight. This is to say that adequate resistance to deformation under load (stiffness) tends to drive the minimum structural mass for the wings / empennage / fuselage / hull of light aircraft and small boats, rather than the intrinsic ability to resist being permanently deformed (tensile strength). A well designed structure needs strength and stiffness, obviously, but until the vehicle mass and dimensions become suitably large, tensile strength alone is not a good metric for evaluating which of two identically dimensioned structures, made from two different materials, would end up being lighter than the other.
Foam Core GFRP / CFRP Stiffness Issues
Synthetic foams are incredibly light, frequently lighter than balsa, but their stiffness per unit weight also tends to be low. Some exceptions do exist, but tend to be heavier than balsa. Foam density and porosity can be manipulated. You need fairly thick pieces of low density / low stiffness foam to provide adequate stiffness. Maintaining completely uniform foam core dimensions across large pieces of foam is difficult because foam is an amorphous material with numerous air pockets. Even CNC cutting foam cores to shape can have dimensional accuracy issues. Anyone who has seen across the surface "waviness" in large pieces of cut foam cut knows that dimensional accuracy remains problematic. Properly bonding a foam core to a fiber and resin layup then becomes a bit of an issue when multi-curved shapes are involved with large core pieces that require relatively smooth surfaces, such as foam wing and boat hull cores. Flocked cotton fiber or glass micro balloons mixed into epoxy are frequently added to create a paste spread over the surface of the foam core, to improve bond strength by smoothing the surface for good contact between the fiber layup and foam core. Said problem is why modern composite aircraft and boats tend to use plug molds or even two-piece molds if inner and outer dimensional accuracy is important. Dimensional and mass consistency is much easier to control using molds and vacuum bagging. Sturdy foam core composite construction is obviously very doable, even for amateurs, and has been done countless times before by amateur composite fabricators making one-off parts for their projects, yet over time relatively minor manufacturing defects results in localized buckling of unbonded foam core materials, followed by fiber failure (the part of the composite providing that fantastic tensile strength), when subjected to repeated flexing. This absolutely will occur in an aircraft's wings or a boat's hull. Some flexing is necessary and desirable, though. A composite structure that cannot flex at all is likely to fracture as repeated stresses induce microfractures into individual fibers, eventually resulting in a structural failure. Wind turbine blade manufacturers account for this because they have to.
In any event, CNC machining of wood and metal surfaces (usually smooth Aluminum sheet metal with the desired thickness is simply fastened using rivets, but historically airliners and military aircraft also used thicker machined / milled sheet / plate skins tapered in thickness towards the wingtip) produces more uniform dimensions for large parts requiring excellent surface smoothness. Rockets quite frequently make use of milled Aluminum to shave off every last ounce of unnecessary weight. The booster and upper stage propellant tanks of the Saturn V, Space Shuttle and SLS External tank, Atlas V, and Falcon 9 rockets use milled Aluminum plate, for example. This precise milling attribute is also where thin plywood sheets and veneers really shine for light aircraft construction. Exceptional surface smoothness from uniformity of thickness are readily achieved using hardwoods and bamboo (as dense, on average, as the densest hardwoods) that can be planed. Synthetic fiber fabric soaked with resin, laid atop a flexible foam core, is not quite as dimensionally stable, unless cured in a mold or a pre-preg material wrapped around a mold using a tape-laying machine. Those options for dimensional consistency tend to be very pricey. That's where the many hours of sanding come into play to "fix" the dimensional variances of mold-less composites. A one-off part built in a garage can tolerate that kind of labor input, whereas commercial operations cannot, hence the extreme expense of mold making to assure dimensional uniformity of their composite parts.
The Effect of Stiffness on Minimum Weight Design
For light aircraft and small boats in particular, obtaining adequate stiffness tends to be more problematic than adequate specific tensile strength of whichever materials get used. Therefore, minimum weight design tends to be stiffness-driven, not strength-driven. As the weight and design cruise speed increases, as with commercial and military jet aircraft or large ships plowing through pounding waves that warp the hull, only then will you start to achieve more dramatic weight reductions using much stronger materials like high strength steels and Carbon Fiber.
Historical Natural Composite Aeronautical and Space Applications
As far back as WWI in France and Germany, or post-WWI in the UK and US, molded wood monocoque composite aircraft structures were fabricated similarly to modern commercial composites, which dramatically increased their achieved strength-to-weight ratio. The French Deperdussin / SPAD Monocoque racer first flew in 1912. Germany's Roland, Albatros, and Pfalz made a series of "wickelrumpf" molded plywood fuselages for their WWI fighters. Total production of the various marks / models numbered into the low thousands. Notable post-WWI molded plywood aircraft include Lockheed's Vega, which was flown by Amelia Earhart. Although The Spirit of St Louis was largely tube and fabric (dangerously flammable back then due to the dopes used to seal the fabric), it also included wood wing spars and plywood flooring to cut weight, in preparation for Lindbergh's trans-Atlantic crossing.
WWII plywood construction examples include the De Havilland DH.91 Albatross 4-engined transport, their famous twin-engined Mosquito fighter-bomber, as well as their post-WWII Vampire jet aircraft. In America, Hughes built the twin-engined DH-2 high speed recon fighter and the gigantic 8-engine H-4 Hercules seaplane prototype, which flew only once after the war. Fairchild Aircraft built their F-46 prototype, which was designed to carry 4 passengers. It was given a more reliable 450hp R-985 radial engine, post-WWII, and flown for 10 years to evaluate long term durability. There's not a single flat surface to be found on the entire airframe- all graceful and flowing compound curves. Fairchild Aircraft also built 175 AT-21 Gunner "training bombers" during WWII, though these were operational failures due to airframe instability and landing gear strength issues. The American and British aircraft used Fairchild Aircraft's (well, Clark's) patented "Duramold" process for molding and bonding sheets of aircraft grade plywoods. 17 different varieties were created. In testing, bonded plywood was 1.8X stronger than then-available Aluminum alloys, which presumably means 2024 since we did not have 7075 until after WWII. The Japanese had a close analog of 7075, which was used in the wing spar of their A6M Zero to save weight, but no other nation did.
In the Philippines they experimented with aircraft made from bamboo and other indigenous plants to avoid over-reliance on foreign metals manufacturers that local aircraft companies might not be able to afford. A couple of different prototypes (XL-14 Maya and XL-15 Tagak) were flown and evaluated. They worked well, but were not viewed favorably as like-kind replacements for existing metal aircraft purchased abroad. A brand new Cessna or Piper aircraft was not egregiously more expensive than a luxury car back in the 1950s. Post-WWII, lots of then-cheaper brand new civil and war leftover aircraft suddenly became available, so the project was ultimately scrapped.
The Ranger 3/4/5 series of lunar landers during the Apollo era used balsa and oil to absorb the impact of landing. There's a photo of a young lady holding the balsa sphere housing the seismometer. The Space Shuttle aerodynamic flight test article (never flown in space) used wood and steel construction. During the 1970s China built and flew more than 20 photo recon satellites to spy on America which used white oak heat shields to recover the film canisters. The charred heat shield remains from one of them was captured, presumably due to an EDL malfunction, and put on display in the West during the late 1980s.
Most recently (past 5 years), NASA worked with ESA to create the WISA WoodSat, made from sheets of birch plywood, still not flown in space due to issues with the radio equipment. NASA and JAXA collaboration then used magnolia plywood in one of their LignoSat design, launched into space aboard a Dragon capsule on Nov 5th, 2024, for deployment from ISS.
Foam Core GFRP vs Aluminum Honeycomb Core GFRP Composite
I have another interesting point of comparison between two relatively modern composite aircraft most frequently built using two different methods. The Rutan Long-EZ (1980) and Dark Aero 1 (2025) were both designed to fulfill the same mission parameters- carry two people aloft as far and as fast as possible, with superlative fuel economy.
Dark Aero 1
Empty Weight: 750lbs; MTOW: 1,500lbs
Primary Structure: Aluminum honeycomb core CFRP molded and cured composite
Fuel Capacity: 77 gallons
Max Cruise Speed: 275mph
Max Range: 1,700 miles (single pilot, max fuel)
Powerplant: 200hp UL Power 520iS (EFI and EI)
Notes:
The Dark Aero 1 was engineered to the nines by several "farm boy" brothers who graduated with aeronautical, mechanical, and electrical engineering degrees. It's impressive how much thought was put into every part. To wit, they went through a rationalization process as to why every part of the plane needs to be on the plane, and then got rid of anything that didn't need to exist. If the part does not exist, then it cannot fail. They shaved off every last ounce of weight over a very protracted design / test-to-destruction / revise-the-design period spanning several years. Despite the lower weight of CFRP relative to GFRP, and the 238lb UL Power 520iS engine vs the 250lb Lycoming O-235 that powers the Long-EZ, empty weight is actually 40lbs heavier. We could attribute the greater weight to its retractable gear, which is likely partially responsible, but there's a simpler explanation. The core material in their CFRP sandwich is Aluminum honeycomb, not the more common but less stiff (in this application) Nomex / Kevlar honeycomb. Why did they do that? Lighter core materials lacked the stiffness required by its very thin profile wings / empennage / fuselage bulkheads. They even said that on their YouTube channel when asked. They couldn't use foam because that was not stiff enough, either. Insufficient stiffness makes planes heavier and increases drag because you have to add more of all the structural materials to prevent flutter at high speeds. Even more serious than that is the fact that their wing design would buckle using those lighter core materials. They actually tested the wing materials to destruction, more than once, instead of simply taking their CAD program output at face value.
Construction of the Dark Aero 1 is entirely mold-based, meaning the Dark Aero company ships a small number of large pre-fabricated molded parts that the builder trims-to-fit before epoxy-in-place, in their home garage. This is very common for kit-built composite airframes. All commercial composite aircraft and boats are made using molds, with only transverse bulkheads and small parts being fabricated without molds. Most are vacuum-bagged to absolutely minimize excess epoxy and improve strength. Some are also cured for a short period of time in large custom-built low temperature ovens to improve toughness and increase glass transition temperature to make them more heat resistant. IIRC, Dark Aero does a bit of both. Composites made this way are as light / strong / stiff as is practical. They can edge-out wood, with respect to the complete mix of desirable mechanical properties (specific strength / specific stiffness / impact resistance) for light aircraft.
Burt Rutan Long-EZ
Empty Weight: 710lbs; MTOW: 1,325lbs
Primary Structure: Styrofoam core GFRP mold-less composite
Fuel Capacity: 52 gallons
Max Cruise Speed: 185mph
Max Range: 2,010 miles (single pilot, max fuel)
Powerplant: 115hp Lycoming O-235 (carburetor and magnetos)
Notes:
Construction of the Long-EZ is entirely mold-less, meaning large blocks of styrofoam (not the kind takeout food containers are made from) and glass fabrics are shipped to you, and then you carve / cut / glue the foam into the desired shape, then lay-up the fabric on top of the foam, wet-out with epoxy, remove excess with a scraper tool, and allow it to harden over a week or so. This process involves a lot of sanding- a very healthy chunk of total construction time. Even the main landing gear leg bow is a single piece layup of solid uni-directional glass fiber. Relative to the all-metal retractable gear of the Dark Aero 1, this is a very lightweight part and can be streamlined into an airfoil shape to minimize drag, and is better at damping the landing loads relative to steel and Aluminum main gear springs.
The 180hp Lycoming IO-360 powered Long-EZ variants have achieved cruise speeds as high as 220mph. Klaus Savier famously added Electronic Ignition (not Electronic Fuel Injection) to the now-ancient IO-360, enabling his Long-EZ to reliably fly coast-to-coast without stopping for fuel. His heavily modified (custom cowling / spinner for the prop / wheel fairings / gear leg fairings- doesn't have retractable main gear like the Dark Aero 1) Long-EZ, which he nicknamed "The Determinator", achieved a 260mph top speed and cruises at 250mph burning only 7gph, so range would be 1,750 miles with almost 45 minutes of reserve fuel capacity. EFI would undoubtedly improve range and power output. Going from New York to LA at a relatively sedate 200mph, burning less than 50 gallons of fuel to fly across America at NASCAR speeds, is a truly remarkable feat of aeronautical engineering.
An aerodiesel piston engine could add another 20% or so to the fuel economy figures. We now have air-cooled all-mechanical (Continental) and EFI Common Rail-equipped (Zoche) 2-stroke diesels with power-to-weight either identical to or modestly better than equivalent Continental and Lycoming air-cooled opposed-cylinder gasoline fueled engines. Speed-of-Air pistons would further improve combustion efficiency, lowering EGTs and allowing sea-level power operation well into the flight levels.
We have some more exotic Wankel / rotary engines providing an extreme power-to-weight advantage over traditional pistons, for power-to-weight performance entering into small gas turbine territory. Additionally, we have a turbine-like spark ignited engine that uses two spinning rotors to force-feed air to itself, sort of life a centrifugal gas turbine compressor, but it is in fact a pair of rotating pistons, rather than turbine blades. That engine is solidly in the gas turbine power-to-weight class.
The point to the engine commentary is that engine mass has become far less important than fuel efficiency with drastic power-to-weight improvements characteristic to modern electronically-controlled engines, leaving only aerodynamics and airframe materials as significant design considerations. Since modern electronically-controlled engines are already about as efficient as they can be without radical changes, any clean sheet design efforts should focus on airframe materials improvements.
WWII Wood Composite vs Aluminum Weight and Performance Comparison
By the late 1920s we had wood and fabric racing aircraft that could fly at 400mph or faster. Natural composites were selected on the basis of very real weight and drag advantages. Metal was used primarily for consistent properties, durability when permanently left outdoors, and ease of construction for a largely unskilled and uneducated workforce. Prior to WWII, the British economy included a considerable number of highly skilled woodworkers principally employed making fine furnishings. An exemplary weight reduction demonstration involves the De Havilland Mosquito and Heinkel He-219. Neither were pre-WWII airframes, so they could take advantage of the most recent aerodynamics improvements and combat-related lessons learned during the early stages of the war. Both were powered by a pair of similarly-rated liquid cooled V12 engines, top out around 420mph above 25,000ft, feature similar wing area, and power available at altitude. The He-219 has a 350hp advantage at takeoff, between both engines. The wooden Mosquito's empty weight is a svelte 14,300lbs vs 24,692lbs for the all-Aluminum He-219. In terms of war materiel allocation, that is a massive advantage.
The Mosquito was originally designed as a fighter-bomber and carried a hefty 4,000lb bomb load for its empty weight. On top of that, the "Mossie" had significantly greater combat range than the much heavier He-219. Despite the durability advantage provided by the He-219's Aluminum construction, using metal clearly did not improve power-to-weight ratio or payload-to-distance figures against a contemporary high-performance twin-engine wood composite airframe. That 58% empty weight differential did not mean the Mosquito could only maneuver like a bomber, either. Mossies were about as maneuverable as any comparable twin-engine heavy fighter, with a few exceptions like Lockheed's P-38 Lightning, which was a purpose-built long-range 400mph+ interceptor that was not initially equipped to carry bombs at all. With an equal fuel load and no bombs aboard, the "fighter" version of the Mosquito was more than a match for the He-219 in a dogfight.
Eventually, the Luftwaffe's Chief recognized the toll that Mosquitos exacted on Germany. As all-causes inflight casualty figures demonstrate, flying a Mossie was one of the safest flight-related jobs in the RAF. In contrast, flying any kind of 4-engine heavy bomber was tantamount to a death sentence over the number of missions their crews were expected to fly. One wonders why nobody stopped the show and told the strategic bomber advocates to reevaluate how missions were conducted to reduce casualty rates. There's no doubt that they reduced economic output over time, but the much faster twin-engine fighter-bombers accomplished the same thing without horrific loss rates. In response to the threat posed by long range fighter and fighter-bomber sweeps, the Focke-Wulf Ta-154 was created. This was also a wood composite fighter that was quite similar in empty weight and performance to a British Mosquito. If Germany had recognized the benefit of wood composite construction before the Allied bombing campaigns, it's entirely possible that a molded plywood German "Moskito" would have been unleashed against Germany's enemies. Thankfully, there was so much in-fighting in WWII Germany that only limited numbers of truly effective heavy fighters appeared, too late to halt the Allied night-and-day strategic bombing intended to collapse German industrial output.
Rather than going after "some of everything", I fail to understand how Allied bomber advocates did not prioritize complete destruction of German energy products output. That should've been on the checklist for every single mission. The British wanted revenge and the Americans wanted to put neat checkmarks into their list of checkboxes, as-if war could be reduced to a checklist. All war machines since WWI ran on gasoline or distillate fuels. Coal burning prime movers were all but retired. No tank or plane of any nation was coal-fired. Going after every German factory, transport hub, and population center meant that output of all fuels was not brought to a screeching halt. I don't care how effective German flak was if every last shell had to be loaded onto an ox cart or hand-carried from their munitions factories to the gun batteries. This is the problem with "tit-for-tat" and "box checking". It smacks of "indoctrinated vs educated". A person uninterested in fighting for its own sake would identify the common denominator amongst all war materiel production and war machine usage, namely energy, and cut that off immediately. The war really could've been "over by Christmas", had someone in charge accepted that no gas, no diesel, no kerosene (then used mostly for lamps, not jets), no coal, and no electricity equals "no war", unless the people fighting your army are on foot. Foot soldiers never fare very well against attack aircraft.
Starting in May 1944, the attacks, especially on the synthetic oil production plants, became more systematic. In particular, the Allied operations staff began using aerial photographs to monitor the German reconstruction efforts and then would launch a new attack against a specific plant as it was nearing full production capability. Over time, despite herculean efforts by the Germans to return these complexes back to full production after each attack, German POL production steadily declined throughout the rest of the war.
Strategic bombing would've proven "swift and effective", had our strategic bombing advocates been half-way decent "target pickers", and as-fanatical about blowing enemy energy products to kingdom come as the Germans and Japanese were about rebuilding targeted energy infrastructure. Even then, they would wait to re-attack oil refining facilities until output was almost completely restored. The net effect was to pointlessly extend the duration of the wars in both theaters of operation by multiple years.
Between May 1944 and May 1945 when the war in Europe ended, the Allies had launched 651 attacks against German oil targets and dropped 208,566 tons of bombs. The most significant problem of the Allied bombing campaign was the lack of accuracy of the bombs actually hitting their specific targets—about 15 percent of the bombs dropped directly struck their discrete targets.
Less than 2 missions per day, for about a year, brought the entire German war machine to a halt. Haphazard re-attack reduced refining capacity to near-zero in a matter of 3 months. RAND (1980) and the US military issued after-action reports (1945 onwards) indicating that no other type of attack, such as those directed at munitions plants / ball bearing factories / aircraft factories / tank factories / etc, had as much of an impact or as immediate an effect as attacks on POL and coal production facilities. Nothing moves or gets produced without energy. Imagine that.
However, over time, the systematic bombing produced stunning results. By July 1944, Allied bombers had attacked every major plant and had reduced POL production from an average of 316,000 tons in April to 107,000 tons in June and 17,000 tons in September (95 percent reduction). The production of aviation gasoline from synthetic plants dropped from 175,000 tons in April to 30,000 tons in July and 5,000 tons in September (97 percent reduction).
It took a gaggle of General Officers from multiple Allied nations until mid-1944 to either "discover" or accept that attacking civilians in cities or randomly selected factories was an utter waste of time, not to mention the lives of the airmen they were entrusted with. They also knew from results spanning back to at least a couple of years before that those twin-engine composite airframes were capable of much higher precision lower-level attacks- shallow dive bombing and sufficient range- because total vehicle mass was approximately half that of Aluminum for approximately the same strength and payload-to-distance capability.
What should have all of this supposedly "masterful" generalship pursued as a war-winning strategy?
Cut off all the energy supplies to your enemy's war machines, then focus on starving their people by spraying their crop fields so that there's no food left for their workers and soldiers, either. People need fuel as much as Bf-109s / Tiger tanks and A6Ms / battleships. Killing individual soldiers in battle or even civilians in their homes, by whatever method, requires a lot of time / effort / energy expenditure. Farm fields don't typically shoot back at you, so dropping incendiaries on them, rather than on their people, which is in fact a war crime, is the easier option. The result may be the same if they still refuse to surrender, but then they're making the choice to live or die. Cities empty-out of their own accord. After a month without a meal, even atheists have their "Come to Jesus" moment, mostly via the grave. Within 6 months, the few who remain may still be willing to fight you to the death, but it's gonna be a very short, brutal, and one-sided affair that doesn't resolve in their favor. If all of that seems very cold, calculating, and downright ugly, perhaps even grossly unfair to all involved... Well, that would be why you don't engage in "total wars" unless there is no other option at all.
Design Choices with Natural Composite Materials
Every construction material and method is a series of compromises, as is every aircraft and boat design. In the same way that you first decide what an aircraft's mission will be during the design phase, you also decide which material problems you can live with when it comes to production and maintenance. Wood aircraft are not fond of repeated soaking from being left outside, nor of boring insects like termites and carpenter ants. Apart from that, they're pretty strong, light, and durable. GFRP and CFRP airframes are susceptible to impact and abrasion damage to the fibers, which is very difficult to detect without very expensive inspection equipment. Metal aircraft tend to be much heavier and weaker than composites, and all common structural metal alloys oxidize over time, especially when heat and salt are involved.
Using natural composites provides something "close enough" to much more expensive and energy-intensive materials like GFRP and CFRP to remain as a competitive option for primary structures in light aircraft and boat construction. CNC machines can drastically reduce parts fabrication time for wood. They're not "the best" at much of anything, merely "better than most" when it comes to that critical missing mechanical property (specific stiffness) that still plagues light aircraft and boats.
This is one of my favorite images illustrating a remarkably light molded plywood aircraft fuselage:
I guess the best argument for returning to the use of wood and other natural fibers is that in light aircraft and boat applications- everything from FPV drones to twin-engine attack aircraft, to fishing boats, to reduced-cost military munitions, is that they're all fundamentally "expendable", or at least "consumable" in nature. Disposing of a wood or other natural fiber composite involves grinding the material and pressing it into MDF or HDF for construction and furnishings. Insects, bacteria, and/or mold will also dispose of it for us. In contrast, metals and synthetic composites are exceptionally energy-intensive to produce and difficult to recycle. When, not "if", that plane or boat crashes or the munition explodes, it's gone forever, along with all that energy input we've invested into it. There's something to be said for truly renewable natural fiber resources that can be replenished without mining and require very modest energy investment into recycling.
Lessons in How Material Choices Become Very Material to Flight Training
Here in America, making what eventually became absurdly expensive Aluminum and synthetic composite aircraft has resulted in general aviation airframe and engine tech stagnating over the past half century because it was cheaper to attempt repairs than to replace with an improved or clean sheet design. I think it's great that the airframe can be made so long-lasting, but it's not really durable and never will be since weight matters so greatly. If airframes were replaced a bit more frequently than once per human lifetime, it's likely that many of the greatly improved designs we've seen only recently would've been created decades ago, using innovation to contain costs.
Aviation was accessible to the common man or woman immediately following WWII because so many then-new airframes and engines were available. Cessna is still doing significant business, mostly churning out new copies of 50 to 75 year old designs, at $500K to $750K per copy. By law, absent safety considerations, literally nothing has changed except the sticker price. In the 1950s, buying a brand new Cessna or Piper 4-seat trainer was comparable in cost to a brand new Cadillac. Today, buying any kind of brand new trainer type aircraft is equivalent to buying 10 to 15 brand new Cadillacs. Most people don't have the income to buy a small fleet of luxury cars, with the predictable result that interest in aviation is waning. It's now (mostly) a rich old man's hobby. Sadly, Piper / Beechcraft / Mooney / Grumman American / et al have almost stopped new production of general aviation airframes because cost increases tied to technological stagnation killed demand. Cirrus, with their now 30 year old synthetic composite design, will sell you a more modern and faster light trainer type aircraft for about $1M, powered by the same engines used by the Cessna and Piper offerings.
There are now more experimental kit-built aircraft receiving special type certificates every year than new factory-built type certified aircraft of all makes / models, across the entire world. Vanishingly few new type certified aircraft engine designs have appeared, though not for lack of trying. European Rotax engines are one of the literal handful of success stories, but low production rates have likewise driven their prices up to the same as a luxury car. The 250-400hp Continental and Lycoming engines now cost as much as a house for something that would've been state-of-the-art tractor engine technology during the 1920s to 1930s. $200-250K for a brand new 300hp air-cooled carbureted magneto-fired engine. Wow. What a bargain. Meanwhile, Toyota, Honda, GM, VW, and most other manufacturers produce all-Aluminum liquid-cooled turbocharged engines capable of sustaining that power output for thousands of hours in marine applications.
We need an automated assembly line for light aircraft and more cost effective natural materials. We already have automated assembly lines that produce milled plywood and bamboo composite sheets, boards, cabinetry, beams, mutli-curve chairs, and other furniture items, so it's clearly doable. Coating a plywood or bamboo composite airframe in pine tar means that airframe should last as long as Aluminum. GFRP and CFRP are remarkable materials, but for applications where their extreme tensile strength is not required, but a lot more stiffness is badly needed, their only clear advantage is rot and corrosion damage resistance. We've known how pine tar and boiled linseed oil prevents rot from moisture ingress and insect attack for at least the last thousand years because we keep pulling perfectly preserved wooden beams out of the ground from European fields from medieval times.
Access to more affordable type certified aircraft designs and engines equates to the ability to conduct flight training for future commercial and military pilots. You cannot legally do the things which are necessary to maintain a pipeline of trained pilots for private / general / commercial / military aviation using experimental aircraft and engines. That's now starting to change due to the rapidly dwindling supply of old certified Aluminum airframes and the near-impossibility of a flight school being profitable enough to purchase brand new copies of 30-75 year old designs. Maybe the regulators finally figured out that they were regulating themselves out of a job. The post-WWII light aircraft production "boom", from the 1950s to 1970s, caused the civil aircraft supply to peak in the early 1980s before a rapid downward spiral over subsequent decades. The supply of private pilots likewise peaked and then dwindled from the 1980s onward. It's almost as if there's at least some kind of link between the two.
Pilots need an aircraft for them, specifically, to regularly fly. It's a crazy concept, I'll admit, but there it is. Sharing aircraft is a time-honored tradition amongst fellow aviators, but also tends to limit how many people can practice flying at one time. Production rates for type certificated aircraft will likely never recover if we keep doing what we've been doing. Drastically lower cost kit-built airframes have at least partially supplanted factory production, but primarily for recreational flying. They were never intended for general purpose flight training, which includes IFR flying. Could they be used as such? Perhaps, but none are deliberately designed to do it. IFR flying is a vital part of graduating to high-performance, multi-engine, and type-rated (turboprop and turbofan powered) airframes. With few exceptions, kit-built aircraft are fair weather aircraft. Some of them can be equipped and pressed into service for other missions.
The latest supply chain bottleneck has become the supply of affordable type-certificated aircraft engines. You'll probably wait months for one of those, whether brand new or factory rebuilt from serviceable parts. To solve that problem, a handful of proven reliable automotive engine conversions have emerged, none of which have been tested in the same ways as type-certificated engines. Many of them are likely capable of meeting performance and durability requirements, but without the expensive testing involved, we'd never know that. Anything with a 4340 forged fully-counterweighted crankshaft + 4340 forged connecting rods + 2618 forged pistons + ARP-quality studs vs bolts is likely perfectly suitable and much stronger than it needs to be. Almost no automotive engines converted to aircraft use have suffered a rotating assembly mechanical failure, unlike badly aging type-certificated engines. Despite claims that they're not designed for full load operation, every automotive manufacturer completely refutes this assertion. GM tests LS series V8 engines on their dynos for a FULL MONTH at WOT! No type-certificated aircraft engine short of a turboprop would survive that. Silly things like spark plug wires melting or falling off, the ECM shutting down, inadequate cooling systems, fuel leaks starting fires, or PSRU gearboxes especially have been the source of virtually all problems. In one instance, the pilot accidentally shut off the supply of fuel to a LS V8 engine installed in the aircraft, and then it crashed. No fuel equals no thrust, period. The issue was still blamed on the engine, and then used to lambast the idea of putting the LS into a plane, rather than training the pilot to keep his hands off the fuel selector lever during takeoff and landing. Essentially, any factory-built electronically-controlled engine with a racing applications rotating assembly is a suitable candidate engine, because this describes a "real aircraft engine".
In the same way that attacking POL supplies in WWII should have been recognized as a war-ending application of strategic bombing, it should also occur to someone that whether or not you eventually fly an Airbus or Boeing jumbo jet, or a stealthy F-35 strike fighter, nearly everyone began their flying career in a Cessna 172 (44,000+ built) or Piper Cherokee (33,000+ built) or something similar. We built so many of those because bucking rivets didn't take special training or education and the labor was cheap back then. Labor is no longer cheap, and we're running out of working age people. Regardless, aircraft like this didn't use to cost a million dollars, so they were accessible to people of ordinary means, which is why we had a pool of a few tens of thousands of certified pilots to draw upon when wartime demands required them.
RobertDyck,
So now you're arguing for a ground launch system that hasn't been fully developed yet.
THAAD has been operational since 2008. Strapping a 2X more powerful rocket motor to a weapon already designed to accelerate to hypersonic speeds doesn't make it a completely new weapon with completely unknown characteristics. What I'm suggesting is that Canada take a proven weapon system, like THAAD or Patriot, let LM develop the improved motor unless you have the R&D and manufacturing capacity to do that yourselves, and then add a home-grown kill vehicle to Canada's version of the weapon. That's what you guys already do with every American weapon system you purchase, so why should this one be any different?
If a Russian bomber can fly faster than a fighter, if just needs to spot the fighter at distance with radar. It doesn't have to be a precise radar lock for a missile, just enough for a warning. As long as the bomber stays at least 100 miles away from the fighter, it can't do anything.
I find this idea of the F-35 being tracked by an enemy bomber from 100+ miles away, to be quite fanciful. If considerably more powerful ground stations cannot do that with any degree of reliability, no, just... no. When the F-35 is equipped with AIM-260s or AIM-174Bs, those bombers absolutely are within range. AIM-174B can hit bomber-sized targets from 250 miles.
The first reason Canadians objected to F-35 was cost.
So, your counter-proposal was to acquire considerably more expensive and maintenance-intensive jets like the F-22, on the sole basis of it being able to "supercruise"?
Do you not see how absurd that is?
If bombers really can see the F-35 on their radar screens, is the Gripen going to be less visible to the bomber?
And it's designed for Arctic cold.
You think Alaska isn't cold, or that when we conducted flight ops below the Antarctic Circle aboard carriers, that somehow doesn't count as cold weather?
Do you realize that we leave the jets on the flight deck at night, with fuel in the tanks, and then use them the next morning?
Cold-soaked, or heat-soaked, is the only kind of "jet operating" we do in the Navy. The only thing we remove is ice, because ice will screw up any aircraft ever made, period. We don't show any deference to "fancier" stealth aircraft brought aboard. If it's on our flight deck, then it's a combat asset, or we send it home because it's useless to us.
The Gripen's airframe is made from the exact same kinds of materials as the F-35, and uses an American Super Hornet engine. The F-35 in particular uses its fuel as a heat sink, so it can definitely heat up the airframe if necessary. Making the jet in Sweden vs Texas doesn't imbue its airframe materials with special properties. America operates combat jets in every climatic conditions imaginable, from Death Valley heat, to jungle insect FOD and humidity, to ice-spray encrusted aircraft carrier flight decks rolling and bobbing around off the coast of Antarctica.
Now I know the F-35 cannot supercruise at all, much less achieve supercruise at mach 1.5 at 50,000 within 5 minutes of engine start. One question is whether the F-22 Raptor can do this? But the question I asked is whether F-35 can reach 50,000 at all within 5 minutes of engine start. Under conditions I just listed.
The F-4 Phantom was able to reach 82,000ft in 3 minutes 50 seconds, using full afterburner, despite its inferior thrust-to-weight ratio as compared to the F-35, so what makes you think F-35s cannot quickly reach 50,000ft?
Thrust-to-Weight with Zero Fuel / Zero Weapons of Select Fighters
Avro Arrow w/ J75 engines: 0.96:1
F-106A: 1.00:1
F-4E: 1.18:1
F-14D: 1.23:1
Avro Arrow w/ Orenda Iroquois engines: 1.25:1
JAS-39E/F: 1.25:1 <- Edit: I somehow forgot to include the Gripen in this list
F-18E/F: 1.37:1
F-35A: 1.47:1
F-16C/D: 1.54:1
Rafale C: 1.57:1
F-22A: 1.62:1
F-15C: 1.64:1
F-15EX II: 1.66:1 (no CFTs installed)
Eurofighter Typhoon: 1.67:1
All the rest of the fighters on that list are at least as climb-capable as the F-4 when proportionally laden with fuel and weapons. The F-35 has a significantly greater excess of thrust, relative to its own empty weight, than the Avro Arrow ever did, even if the Arrow was equipped with Iroquois engines that were never installed. The F-14D's initial climb rate was nearly identical to the F-35A. I've never heard anyone claim that a Tomcat couldn't climb very well. If all fighters on that list were proportionally encumbered with fuel and weapons, then as a general rule the fighters with higher excess of thrust would still climb better than ones with lower excess thrust.
Does aerodynamics still matter?
Absolutely. Quite a lot, actually.
How much less aerodynamic are the non-stealthy jets when they're carrying 2-4 gigantic fuel tanks on wing pylons as part of their combat configuration?
There's a reason why all the latest jets are carrying significantly more fuel internally, even if that means the base jet design has greater drag than a more streamlined airframe carrying less internal fuel. Drag penalties from multi-hundred gallon external fuel tanks are very real, to say nothing of how external point loads affect real world maneuverability limits to avoid over-stressing the airframe.
If the F-35s ultimately receives the 50,000lbf F-135 or F-136 engine refresh under development, then A model TWR becomes 1.71:1, outclassing the very best Gen 4.5 fighters. If the CNT / BNNT wiring replacement is fully implemented and Aluminum wing spars fully replaced with CFRP, there's a real shot of re-engined and re-manufactured F-35As hitting 2:1 TWR and F-35Bs being able to take off vertically with full fuel. C models would perform better than current A models. A models would be able to climb vertically, and quite rapidly, when laden with full internal fuel and 6X AIM-120s. Up to high subsonic speeds, they'd accelerate faster and therefore recover energy following hard maneuvering faster than all other jets with lesser TWRs and proportional fuel / weapons loads.
RobertDyck,
Any kind of bomber Russia and China actually operate are about as maneuverable at high altitude as a beached whale. As GW already pointed out, they can just barely fly at all up there, and while they do move a bit faster because the air is so much thinner, they'd literally fall out of the sky if they didn't. For a strategic bomber cruising above 40,000ft, anything much beyond high subsonic level flight and lazy turns is wishful thinking. That means they're easy pickings for air defense missiles launched towards them on ballistic trajectories. Missiles will always out-accelerate manned aircraft on simple physics alone. How the incoming bombers and missiles are destroyed is unimportant. A job well done, efficiently and at minimal cost to Canadian tax payers, should be the desired end result.

THAAD-ER could be ready in a few years instead of a decade, which is approximately how long Canada has been dragging its feet on modern fighter jet acquisition:
If you are sincere in your desire to defend Canadian airspace, and acknowledge the significant budgetary constraints applied to the Canadian military, then you ought to propose a solution that stands a chance of actually being ready and available when called upon to defend Canadian airspace. A few squadrons of fighters, even if they were Mach 4 capable, are simply not enough to defend a block of airspace as vast as the approaches to Canada. Radars and missiles can bring down enemy bombers and missiles a lot more cost-effectively than 2-5 squadrons of fighter jets. We throw more money than any other nation at fighter jets, but weren't able to purchase enough F-22s to merely replace the F-15. If America simply "gifted" all our F-22s to Canada, your military would run out of operational funding trying to maintain them as airworthy assets, as opposed to fully mission capable assets. We quit buying them because their radar and avionics tech is now ancient by modern standards.
Canada's entire annual defense budget is around $12B USD, so maybe 1.5% of what the US spends on defense. Canada can still do quite a lot with the money it does spend, but only when it's very shrewd about where those defense dollars are spent, which means foregoing flash for substance. Air defense is mandatory in modern warfare, but how that's achieved is a choice which carries significant cost implications. If missiles weren't very effective, then they wouldn't be employed by the thousands by every modern military. Whether or not Canada buys American weapons, European weapons, or chooses to develop their own weapons is irrelevant to having something effective available, and in sufficient quantity, when that doomsday scenario you keep throwing out there is no longer a theoretical problem to solve.
Logistics wins wars, not who has the faster fighter. WWII German military hardware and training was judged as superior to most allied hardware, even amongst the allies, but for all their technical superiority, whether real and demonstrated in battle or merely theoretical, it never amounted to a hill of dog crap in the face of superior allied logistics.
Ask yourself how many bombers and missiles Russia or China might throw at Canada to wreck your economy. Next, ask yourself if Canada would have enough weapons (fighters / missiles / radars / spare parts / trained operators / usable air bases / etc) ready to use, from advantageous positions, to intercept all or most incoming weapons, if only Canada did "X" vs "Y" with their defense dollars. When the answer is "not enough", something's wrong with the chosen solution, however personally appealing.
tahanson43206,
Elemental Carbon and "CO", which is Carbon Monoxide, are two different chemicals with different properties. Elemental Carbon is a solid. It does not require a pressurized storage tank for bulk storage. Coal, which is mostly elemental Carbon, can be stored on the ground outside in the elements, because it's a solid. Carbon Monoxide and Carbon Dioxide are gases or liquids, dependent upon pressure and temperature, which does require pressurized storage tanks. Carbon Monoxide and Carbon Dioxide will both "freeze solid" when you get them cold enough, but again, you have to keep them cold, which generally implies a pressurized storage tank and cryocooler. Elemental Carbon, on the other hand, is a solid and remains a solid until it's combusted, which then forms Carbon Monoxide (partial combustion) or Carbon Dioxide (complete combustion).
Martian nights are so cold that Carbon Dioxide can and frequently does become a solid near the planet's surface, similar to water vapor becoming "frost" on cold nights here on Earth. For Carbon Monoxide to freeze, it has to be cooled to cryogenic temperatures well below what the ambient Martian environment provides at its North and South poles during the night. The described "freezing effect" is sufficient that frozen CO2, aka "dry ice", can be collected from the surface of Mars at night, even near the Martian equator during summer, for very modest energy expenditure. The dry ice is fed into an empty pressure tank, which then creates liquid CO2 (LCO2) after the tank is sealed and begins to pressurize as heat is applied. An electric heating element inside the tank would add heat to cause the dry ice to become LCO2 or SCO2. LCO2 is a dense liquid that's easy to pump, unlike dry ice. Adding a little bit more pressure using a bit more heat transforms the LCO2 into supercritical CO2 (SCO2), which does not require any pumping power to transfer the batch of collected CO2 from Storage Bottle A to Storage Bottle B, because supercritical fluids flow like gases. While LCO2 can also flow (expand) without pumping power if pressure is slowly released, so that it does not re-freeze from expanding too fast and isn't allowed to expand so much that it becomes a gas again, the speed of the flow is much more pronounced in SCO2, so tank fill / transfer operations can be very fast. For our purposes, though, LCO2 flow speeds are likely to be completely acceptable and required pumping power is very modest.
Powdered solid fuels burned by external combustion engines, such as SCO2 gas turbines, can have the solid fuel fed into the combustion chamber using CO2 gas to "fluidize" the powder. SCO2 gas turbines are external rather than internal combustion engines. The heat from burning this "synthetic coal" is indirectly fed into the SCO2 working fluid that drives the power turbine. Hot exhaust CO2 is recirculated into the combustion chamber to moderate the temperatures produced by combusting synthetic coal / elemental Carbon. The Allam-Fetvedt cycle burns coal powder or natural gas in an external combustion chamber that drives a SCO2 power turbine via a heat exchanger loop (exactly like a refrigerant loop) that carries hot expanding SCO2 through the power turbine, then back to a pump to repressurize the SCO2, and finally back through the burner. 95% of the gas fed into the combustion chamber is CO2, the remainder being pure O2 and coal powder or natural gas. The hot section of this "engine" is effectively a blow torch adding heat to a thermal power transfer fluid (SCO2) with density more closely comparable to liquid water than steam / water vapor. The 95% CO2 "atmosphere" in the combustion chamber is put there to soak up additional heat to dump into the working fluid and pumps responsible for SCO2 repressurization. This is the penultimate "lean burn" combustion engine. It does have a cold side heat sink, because like every other heat engine it has to, but it's as miserly as it possibly can be with the fuel and oxidizer.
The reason we would want SCO2 gas turbines for land vehicles is their incredible power density per unit weight and volume, as well as their ability to operate at extreme temperatures and pressures. The kerosene burning AGT-1500 conventional gas turbine that powers our M1 tank produces about 1,500hp (~1MW) and is so large that a relatively strong adult cannot pick up the turbine wheel (the rotating assembly that compresses air and expands combusted exhaust gases) with both hands because it's so large and heavy. The AGT-1500 engine's dry weight is 1,134kg, so about as heavy as a subcompact car. That same person can easily pick up a 1MW SCO2 turbine rotor with one hand, since it readily fits in the palm of their hand. The power density of the rotating machinery in a SCO2 gas turbine is "extremely extreme", meaning 1MW/kg and 10MW/L. Only nuclear thermal rocket engine core power density surpasses SCO2 gas turbine rotor power density. Large commercial nuclear reactors fall in the range of 100-200kW/L. There is no other kind of rotating or reciprocating engine with SCO2 turbine power density. The RS-25's high pressure Hydrogen turbopump's power density is about 33.8kW/kg, so even the most powerful rocket engine turbopumps, which are a type of conventional gas turbine used to force-feed propellants into liquid rocket engines, have a power density 10X lower than SCO2 gas turbines. However, SCO2 gas turbines also require other attached equipment such as heat exchangers and combustors, so overall power density is much lower than turbine rotor power density alone would suggest. However, power density for a full ceramic composite SCO2 gas turbine / heat exchanger / combustor package is on-par with a rocket engine turbopump. Since a rocket engine turbopump is only designed to feed propellants into a combustion chamber, that makes the SCO2 gas turbine more useful for powering non-rocket vehicles, particularly heavy ground vehicles like mining equipment.
For a mining truck, a SCO2 turbine would generate electricity used to drive electric motors directly powering the wheels, eliminating a lot of the heavy rotating machinery connected to the diesel piston engine of a more conventionally powered mining truck. If something happens to the engine or drive train of a conventional mining truck, that truck is a paperweight until the component is replaced. SCO2 would make the critical components compact and light enough that multiple engines could be carried for redundancy. A 10MW diesel engine weighs tens of tons, so there's only space and weight allocation for one of those diesel engines in the mining truck. A Mars mining truck could have quadruple redundant 10MW SCO2 turbine engines, but all four engines wouldn't come close to the weight and bulk of a mere 1MW diesel engine. Since solid Carbon isn't as energy dense as diesel fuel, the extra space and mass could be occupied by larger fuel and oxidizer tanks.
Anyway, I think I made my point about the various common forms and phases of Carbon and Carbon-Oxygen gases, as well as how we might use them on Mars in a more practical manner than any other fuel. We would definitely like to have Carbon-Hydrogen fuels if we can synthesize or extract them in useful quantities, but synthesizing and storing them is significantly more challenging. There's no way around that. If conventional gasoline or kerosene synthesis proves to be a "bridge too far" until the colony is more highly developed, we now have a simpler and less energy-intensive alternative that wasn't available before- fewer energy sinks, fewer pieces of equipment, fewer people to operate it, and fewer failure modes. Here on Earth we have easy access to enormous amounts of liquid water that simply doesn't exist anywhere else, so far as we know. Even if we find ice, we still have to extract, melt, purify, and transport the water. Since transportation cost will remain an issue for quite some time, why complicate fuel synthesis when you don't have to? The benefits of adding Hydrogen to Carbon are marginal when you have to expend additional energy to make the Hydrogen and attach it to the Carbon. The entire purpose behind creating chemical energy stores is to use them for other useful work unrelated to dumping energy back into the energy generating and storage systems. This is merely another way of saying that we don't create energy storage products to justify creating additional infrastructure required to create more of said energy products, because we know that energy invested into energy storage is always a losing proposition, unsustainable past the point where energy must be devoted to other uses such as purifying drinking water, food, shelter, clothing, etc. If obtaining 1kg of Uranium to fission in a reactor required expending the energy equivalent of 10kg of Uranium, then there would never be a commercial electric power plant powered by a fission reactor. That's effectively what Hydrogen synthesis entails on Mars. The only rational reason we would want to do something like that was if a Hydrogen powered rocket was the only feasible way to leave the surface of Mars to come back to Earth. Powering someone's personal car or home that way makes even less sense- something to be done only in the complete absence of more energy-input-favorable alternatives.
tahanson43206,
If you have to carry the fuel and oxidizer with you, as you would on any planet except Earth, then pure Carbon doesn't require extra Oxygen atoms to combine with the Hydrogen atoms.
Kilograms of Pure Oxygen for Complete Combustion of 1kg of fuel:
Pure Carbon (32.8MJ/kg; 1kg powdered graphite = 1.05-1.15L; 28.52MJ/L): 2.67kg (2.34L); 3.49L ttl vol, 9.40MJ/L incl O2
Gasoline (44-46MJkg; 1kg = 1.2-1.4L; 32.86MJ/L): 2.3-2.7kg (2.37L); 3.77L ttl vol, 12.20MJ/L incl O2
Kerosene (43-46MJ/kg; 1kg = 1.25L; 36.8MJ/L): 2.93kg (2.57L); 3.82L ttl vol, 12.04MJ/L incl O2
Diesel (42-46MJ/kg; 1kg = 1.16-1.2L; 38.33MJ/L): 3.4kg (2.98L); 4.18L ttl vol, 11.00MJ/L incl O2
Methane (50-55.5MJ/kg; 1kg LCH4 = 2.36L; 23.52MJ/L): 4kg (3.51L); 5.87L ttl vol, 9.45MJ/L incl O2
Hydrogen (120-142MJ/kg; 1kg LH2 = 14.1L; 1L = 10.07MJ/L): 8kg (7.01L); 21.11L ttl vol, 6.73MJ/L incl O2
LOX is 1,141kg/m^3 or 1.141kg/L
What can we conclude from that?
1. LH2 is a pretty pedestrian fuel when you need to store the cryogenic oxidizer, too.
2. There's not much difference between pure Carbon powder and Methane, except that making Methane is a lot more difficult and requires a lot more energy and technology than bubbling collected CO2 through a column of liquid Gallium eutectic. You need equipment to collect both H2O and CO2, a Sabatier reactor, a reverse fuel cell, and a really good electrical power source.
3. You do get 17% to 30% more energy per total volume by combusting diesel / kerosene / gasoline, in comparison to Carbon powder, but if you thought making Methane was energy intensive, you're going to need to add a lot more energy-intensive equipment to your chemistry set, and of course, you only get that additional energy by combusting it using additional O2 mass, which means you need to make more O2 from some combination of H2O and CO2. It's a pretty safe bet that all those additional chemical reaction steps will cannibalize whatever gains a dense liquid hydrocarbon fuel provides.
4. The relative complexity of obtaining LCO2 feedstock, on Earth or Mars, is pretty low. It's everywhere in the atmosphere and in the oceans here on Earth. Mars helps us out a bit by having a nearly-pure CO2 atmosphere, but at absurdly low density. Speaking of absurdly low density, LH2 looks great, best of all fuels, except when you must consider the mass of the storage equipment, and then it doesn't look so hot.
5. Of all the fuels listed, and any other liquid hydrocarbon fuels that weren't, if you throw a kilogram of Carbon on the ground, here on Earth or on Mars, that same kilogram of pure Carbon fuel will still be there the next day. We can't make the same claim about any of those other fuels. Carbon doesn't require special storage of any kind. If storing a cryogenic oxidizer is a pain we'd rather not deal with, then why compound the problem with fuels which also have special storage requirements?
tahanson43206,
I went back and actually read all of the Nature article he posted most recently. I was wrong. That one is actually related to solid Carbon production, so I'll study it in greater detail. The prior articles he's posted were related to CO production, which is great if the goal is syngas for liquid fuel production, but not for elemental Carbon. I can easily understand why he places great emphasis on liquid fuel production, though, since those are the forms of energy we consume the most of. Nearly all of the machines that do the real work necessary for cities to exist are burning diesel or natural gas, so he would rightly view production of those fuels as of greater importance than coal, which remains relatively abundant. The problem, at least as I see it, is that even coal is finite. Our ability to completely replace extracted coal with pure Carbon from CO2 would mean as long as we have access to CO2 and thermal energy from sunlight to capture the CO2, our synthetic coal supply is functionally inexhaustible. Most of the nasty stuff in coal (Sulfur, heavy metals, and radioactive elements) would no longer be spewed into the air, either.
Here's a Science Direct article using a different Gallium alloy and ceramic catalyst that also requires no external energy input to drive the reaction:
Room-temperature CO2 conversion to carbon using liquid metal alloy catalysts without external energy input
Regardless, I think I'm on fairly stable scientific ground when I assert that any chemical process which does not require any kind of external energy input is likely to be more efficient than one which does require external energy inputs, provided that there's not some other kind of serious "gotcha", such as absurdly low selectivity or an unstable catalyst or extreme energy input to obtain the catalyst in usable form or to construct the chemical reactor device. If the chemical reactor to break CO2 into Carbon and Oxygen had to be made from pure Platinum, that might make the process economically infeasible, even if the tech worked exactly as advertised without using any energy input.
I can think of various other similar reactions requiring no energy input, though.
If you drop a chunk of Magnesium Oxide (MgO) into Fluorine, the Fluorine is so electro-negative that it will break the bond Oxygen has with Magnesium, strong as it is, without any energy input at all, creating MgF2 in the process. Similarly, Magnesium metal will immediately and rapidly generate Hydrogen gas when dropped into water without further energy input of any kind.
tahanson43206,
Calliban has posted research aimed at producing Carbon Monoxide from CO2.
I have posted research aimed at producing elemental Carbon from CO2.
Since elemental Carbon and Carbon Monoxide are two different substances, what's our basis for comparison here?
Calliban,
This is the process I'm thinking of:
This is the device:
This CO2 splitting process does not directly consume electricity for the purpose of stripping the O2 from the CO2. There will obviously be the bath vibrator to help "bubble" (disperse and react the CO2 through the eutectic mixture) the CO2 through the column of liquid metal, which is electrical, and pumps to pump-in the CO2, and another pump to pump-out / compress the O2 if the O2 is also captured. I presume the pumps would be electrical because that's how we normally do it whenever we can. Maybe the pump doesn't have to be electrical and maybe some kind of mechanical device could vibrate the eutectic mixture tube in its hot water bath, but that seems like a lot of extra work when electrical pumps already get the job done.
All that said, there are combinations of purely chemical and electrocatalytic processes involving various room temperature liquid metals and lanthanide catalysts. IIRC, the express stated purpose of these catalysts is production of syngas (for fuels and plastics) and alcohols (presumably for Alcohol-derived fuels, but also for chemicals), not solid Carbon powder (as close as we're going to get to synthetic coal).
I believe the papers you're looking at are for partial CO2 splitting of syngas and other short-chain hydrocarbon molecules. Almost everyone is primarily interested in synthetic liquid fuels, not synthetic coal. The general idea is that refinement of these new processes or something similar can produce the gasoline, diesel, and kerosene fuels we prefer to use.
Calliban,
CO2 bubbled through a Gallium-Indium-Copper catalyst will produce pure O2 and flakes of pure Carbon that float to the top of the liquid metal column, very near room temperature. There will be plenty of other losses associated with obtaining CO2, compressing the O2 oxidizer, and possibly liquefying it to further reduce storage volume, but CO2 will always be plentiful on Mars and can be extracted at night and stored as LCO2 using minimal energy input. The Carbon powder can be pumped by fluidizing it with LCO2. Storing large amounts of O2, even somewhere pretty cold like Mars, is the most challenging issue. The exhaust effluent from a gas turbine burning pure Carbon and O2 is nearly pure CO2, which can be recaptured using appropriate cooling and recompression equipment.
The Allam-Fetvedt cycle uses a SCO2 power turbine and recaptures most of the CO2 effluent from combustion for heat re-injection. Approximately 95% of the "atmosphere" fed into the combustor is actually recycled hot CO2. The remainder is coal dust or natural gas and pure or O2-enriched "air". Re-heating of a larger volume of "cold combustible mixture" is not required. Here on Earth, this cycle is paired with an energy-robbing ASU to produce pure or enriched O2. Using the Gallium-Indium-Copper catalyst to produce coal dust and O2 would mean the major energy losses are limited to O2 compression and CO2 recompression.
We're going to start operating a 300MWe power plant in Odessa, Texas, starting in 2026. It was built by NetPower on land owned by Occidental Petroleum, who is presumably supplying the gas. A 50MWth demo plant has already been built and tested in La Porte, Texas. The utility scale plant will burn natural gas instead of coal powder, but that's because we have so much natural gas here. Another similar plant being built in one of the other midwest states will supposedly be rigged to burn coal brought in from the Powder River Basin. Plant construction for the Odessa facility is nearing completion. Certification to get connected to our grid is on track to begin next year.
An overhead shot of the La Porte, Texas demo facility:
I can't swear to it, but I believe the Odessa facility is merely a rework of part of an existing 1GWe natural gas fired power plant that's been in operation for some time now.
NET Power Consolidates Business to Gear Up for Allam Cycle Power Plant Deployment
Assuming all goes well in Odessa, and the engineers seem reasonably confident that it will, they're talking about converting 1,000 power plants here in the US and about 15,000 globally.
All the headlines say "40 months", but that's for each of his three convictions for government-unapproved music, to be served concurrently, so it's actually 10 years. Aleksandr Solzhenitsyn was only sentenced to 8 years in the gulag for his various criticisms of Stalin. 10 years for music that the British government finds distasteful is more punitive than criticizing the Soviet government's leader during his purges.
You Brits gave up your arms in the 1980s. Within a human lifetime you lost your freedom of speech. You will likely lose even more of your freedoms in fairly short order. Don't expect to get any of them back without a fight. That's how government works- all of them, to include our government here in America. It's always worked that way. Anyone who thought otherwise thought wrong.
tahanson43206,
Aircraft propellers are balanced using a method similar to what you described. The prop is mounted on a level jig using a pin or pipe through its center. The individual blades are checked for balance by moving them to the vertical and horizontal positions, letting go to determine whether or not the blade falls / moves out of position due to gravity, and then sanding individual blades or adding small weights to the prop. It's a "trial-and-error" type of process, but those experienced in building propellers become good at determining where material should be removed to achieve balance. When you can position each blade in the vertical and horizontal positions by hand and let go of the propeller without further movement, static balance has been achieved. This test is almost always performed by the manufacturer of propeller / rotor blade assemblies.
Achieving dynamic propeller / rotor assembly balance requires some rather sophisticated and expensive accelerometer equipment to evaluate assembly acceleration during operation, but this is frequently done anyway for aircraft propellers and helicopter rotor blades to reduce the vibration generated during flight. This test cannot be performed by the manufacturer, only the operator of the aircraft, because engine / motor balance in an actual installation is part of achieving dynamic balance for the connected propeller / rotor. The same would be true of a wind turbine's rotating assembly. Every installation will be slightly different. Dynamic balance is typically achieved by inserting a washer or two under the bolts going through the prop hub. The vibration reduction is physically noticeable by most people, meaning your body can actually feel and your ears hear the difference while seated in the aircraft while the prop or rotor is turning at cruise rpm.
The prop / rotor is effectively a high-inertia flywheel, so if it's out-of-balance while turning, it's pretty noticeable. The same is true of flywheels and crankshaft balance weights attached to engines in motor vehicles like cars / trucks / trains / boats, but there's typically a lot more vehicle and drive train component mass to help absorb those engine vibrations than there is in aircraft. Regardless, a perfectly balanced engine / motor, propeller / rotor for vehicles that use them, and drive train will be smoother and quieter in operation. Excessive vibration is ultimately damaging to the propeller assembly, engine / motor, drive train, and the airframe or vehicle chassis itself, so the less you have, the better. Engineers who design engines for motor vehicles typically devote quite a bit of time to "Noise / Vibration / Harshness" (NVH) reduction. Race engine builders will devote even more time than a production plant to perfectly balancing all the components in the rotating assembly of an engine- crankshaft / connecting rods / pistons always, sometimes even the camshafts and other valve train components of very high-revving engines. Using CNC machines to make parts doesn't automatically guarantee that they're balanced correctly due to "stacking tolerances". Every mass produced part is made to a tolerance range, however fine. When money is no object, additional measurement, touch labor, and machining is used to minimize those "stacking tolerances".
Calliban,
Irrespective of how light or heavy the completed rotor assembly happens to be, it's going to work better when balanced.
Have you already done that already, or is it on your "to do" list?
tahanson43206,
Are we still on for our 1PM CST / 2PM EST Sunday install of phpBB3 for user-generated image storage?
tahanson43206,
A 2.5MWe Horizontal-Axis Wind Turbine (HAWT), uses over 400t of materials in its construction, mostly steel / concrete / CFRP composites by mass. For comparison purposes, a 2.5MWe AirLoom Wind Turbine (ALWT) only needs 15t of materials, also mostly steel / concrete / CFRP composites by mass. In either case, all of those materials must be mined, or at least refined even if we do have existing scrap metal to use, and transported using diesel-powered machines. A construction crew arriving by off-road-capable pickup trucks can erect an ALWT. To erect a HAWT, you need to first build a gravel road leading to the field so a train of semi-trucks can deliver the tonnage of materials required. That's a dramatic difference in time and materials investment.
For the ALWT, the construction crew is also carrying the materials with them in the beds of their pickups because so much less mass and therefore transport machinery is involved. From a storage depot in a town, I send the guys out in their own Ford F250s with the materials to build one turbine base per day. In the case of the HAWT, you need to hire independent contractors to facilitate materials shipment via a small convoy of semi-trucks and the construction crew still arrives in their own F250s. Assume for a moment that I don't want to spend the money or time to obtain permits to build a road. I don't want to hire two or three different trucking companies (one for the concrete, one for the steel and other heavy equipment that requires cranes, one to transport the delicate blades) to transport the materials, either. I cut out all of that cost and annoyance by using a technology that's almost 30X lighter for the same power output. I have to interact with the FAA, amongst other government agencies, in order to build the giant HAWTs. ALWT seems almost effortless by way of comparison. I have to pay a little bit more for the land use, but that's about it.
I've never heard of a HAWT having its steel-reinforced concrete base recycled to reclaim the materials consumed. An ALWT doesn't need a 50ft deep crater excavated to pour its concrete base, because the "towers" are not as tall as the Statue of Liberty and don't have to resist the force of the wind pushing on the very top of that tower, via 3 turbine blades longer and heavier than a jumbo airliner's entire wing structure.
I can't speak for anyone else, but it's obvious what the real benefits are- a wild difference in weight and therefore cost. If this thing works even half as well as they claim, I would never entertain the idea of erecting miniature skyscrapers for a few megawatts of power per unit.
Suppose we did simply create an open pit "mine" of the kind shown by SpaceNut in Post #30. The "Superdome" that Calliban want to build is merely a means to an end- pressurized living space, presumably appropriately "greened" using seeds brought from Earth. Apart from holding in the pressure, I presume the most important secondary reason for piling on so much regolith over the structure is to block-out space-based radiation, primarily the highly penetrating and damaging (slowly but surely) Galactic Cosmic Rays (GCR). All available literature from NASA indicates that using approximately 2m of regolith shielding is sufficient to absorb enough of the dose to remain below lifetime limits. GCR is not like SPE / CME radiation, in that it consists of ionized nuclei, ranging in weight from Hydrogen to Iron, although it's over 90% Hydrogen in practice, traveling through space near the speed of light. There's no practical passive shielding material for an interplanetary spacecraft due to shielding mass, but once the settlers arrive on Mars we're obligated to provide appropriate protective measures incorporated into the engineering of habitable spaces.
Here's a question I'd like the AI to answer for us:
By constructing Calliban's Superdome at the bottom of the open pit mine shown in Post #30, how much Solar Particle Event (SPE) / Coronal Mass Ejection (CME) / Galatic Cosmic Ray (GCR) radiation will the open pit mine block by erecting the dome at the bottom of the pit?
If the protection provided is still insufficient for humans, is it enough for the plants to survive all or most SPE / CME / GCR?
Maybe the humans will still need to temporarily seek more substantial shelter during a SPE / CME, presumably by evacuating to tunnels carved into the rock underneath the dome or into the walls of the pit. I'm thinking of the open pit mine as being somewhat akin to "castle walls", used to protect the people inside from powerful space-based radiation rather than invaders, but a castle nonetheless. The Superdome at the bottom is the castle's "keep"- for keeping the people inside warm / fed / clothed.
Erecting a giant dome is supposed to be a significant quality of life improvement for the settlers, so if it still gets sufficient sunlight to grow plants using fiber optics and/or mirrors arrayed around the pit, then perhaps the effort to dig the pit and erect the Superdome at the bottom of the pit still represents an acceptable energy trade for the long term security and psychological support of a miniature Earth-like environment.
tahanson43206,
A 2.5MWe Airloom device consumes 15t of materials in total ($225K) vs 435t for a HAWT. That means it's 29X more materials-efficient in a real physical sense (embodied energy efficiency) that no amount of money manipulation schemes could ever change. It does use modestly more land area for HAWT-equivalent power output, but there's no gigantic yet fragile tower and blades which may come crashing down due to high winds and/or manufacturing defects. The probability that far less highly-stressed components can actually last for 25 years or more is dramatically higher. Theoretically, the blades could be made from natural materials like bamboo. They may not be quite as light or durable as Carbon Fiber, but when the time inevitably comes for replacement they can be readily converted into other useful materials such as particle board filler. The race track poles consume far less concrete and steel per unit of power generated. Since the device can still work on uneven ground and doesn't absolutely require a service road to be laid down to assemble the machines in the field, it's a lower total investment for the same end result. Perhaps more important than all of that is the fact that it uses significantly less Copper or Aluminum wiring. We don't have access to infinite supplies of technology metals, here or elsewhere. 4X more power for the same total project cost is a massive "win". 1GWe nameplate capacity for $300M is practical, and the hardware cost is only $90M of the $300M total construction cost.
I looked into Airloom because their tech is potentially easier to implement at a scale that would actually matter. The wind turbine industry now consumes more composite and plastic materials than the entire aviation industry. Similarly, the data center / super computing industry now consumes more barrels of oil than the aviation industry.
A Red Eléctrica Report on the Spanish Grid Collapse of 28-APR-2025:
Incidente en el Sistema Eléctrico Peninsular Español el 28 de abril de 2025
INL removed the linked document in Post #370 from their website, or moved it, so here's an alternative link to the same document:
Conceptual design of a CERMET NTR fission core using multiphysics modeling techniques
Edit (in response to tahanson43206's question about the total number of coolant channels):
In this initial case, the fuel elements for both reactor configurations consisted of 37 coolant channels per fuel hex. Each reactor system was designed to have 6 lattice rows of fuel elements totaling 151 and the length of each reactor configuration was varied such that both systems had approximately the same drums out neutron multiplication number.
37 coolant channels per fuel element * 151 fuel elements = 5,587 coolant channels