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http://www.golder.com/af/en/modules.php … &sp_id=212
This isn't scientific, but the surface of Mars reminds me of the Mauritanian iron ore fields (See above image). Everything I have read suggests that iron ore is pretty ubiquitous on Mars. What we need is a sophisticated scaled down furnace that can handle low grade ore (because we don't want to spend time looking for high grade ore). It doesn't matter if it makes the most expensive iron and steel ever seen, it will still be cheap compared with shipping iron and steel goods to Mars.
The scaled down machine would need to smelt, remove all impurities and introduce carbon - then allow for pouring and pressing on a small scale. Could we use local basalt for casting rather than bring casting moulds with us?
Google billionaires, James Cameron backing space resource venture.
By Alan BoyleToday's media alert says the new company "will overlay two critical sectors — space exploration and natural resources — to add trillions of dollars to the global GDP. This innovative start-up will create a new industry and a new definition of 'natural resources.'"
"That sounds like asteroid mining," Christopher Mims writes on MIT Technology Review's "Mims' Bits" blog. "Because what else is there in space that we need here on earth? Certainly not a livable climate or a replacement for our dwindling supplies of oil."
Parabolic Arc's Doug Messier, meanwhile, writes that the venture will be an "extraterrestrial mining company."
Diamandis has said on more than one occasion that he's intrigued by the idea of digging into asteroids, for materials ranging from water (for fuel as well as for astronauts) to precious metals such as platinum. The Verge points to a TED talk in 2005 where Diamandis discusses his dream, while Forbes magazine has brought up the subject with him more than once in the past few months.http://cosmiclog.msnbc.msn.com/_news/20 … ce-venture
Bob Clark
Wow - that's brilliant! I always said that Space X were the real deal and that billionaire philanthropists would eventually come on board. Put the two together and we have an outfit that will be more powerful than NASA in terms of human exploration of space.
I too have come round more to 3D printing, given the recent improvements in technology. Perhaps we can create the plastic out of carbon from the atmosphere and hydrogen in the water.
I am not sure what the problem is with taking steel making machines to Mars. I think they will be more efficient that seeking out the right meteorites, nice though the idea is.
It would be very hard to build a Bessemer converter that worked in a near-vacuum CO2 atmosphere. Direct reduction would be much better. Easier to do, because it's all closed reactor vessels that don't care what's outside.
You'll have to melt the sponge iron in an electric furnace, adding just the right amount of carbon and alloying elements. The electrical demand to power that is enormous.
We do it all the time here with our electric grid, but on Mars with no grid at all, that's going to take dedicated atomic power of large capacity. I would suggest a big water electrolysis plant powered by a big reactor. The electrolysis goes offline in favor of the furnace when making steel. That way the reactor itself runs a constant power.
GW
I suspect, since we won't need huge quantities of iron and steel to begin with, that we will simply be working indoors in a pressurised environment. I think we might require a mix of solar reflectors and PV panel current to get the required temperatures. We would probably need a system of outdoor reflectors and then a mirror/light pipe system to bring down a concentrated beam on to a furnace which would also be heated by cable.
Another possible approach is to burn carbon with oxygen, having first extracted the carbon from the atmosphere and the oxygen from water. So it would be like a charcoal furnace, which I think can produce the required temps if I recall correctly.
Some may feel that just one MSL would be ok for site prep but the science that its going to return is not geared at insitu material search and the pictures are only go so far as to what is there.
What would be the master list to search for starting with water/ice....which would be critical for such a mission to go forth....
Yes, water/ice is critical for say a useful two year mission. We need it for habitat use, and potentially (not critically) for habitat use and for making rocket fuel.
Other essentials:
Stable firm ground for landing and for habitats; absence of sand dunes or evidence of recent water action (danger of flood).
Sufficient area that is suitable for PV panels (in my view - obviously a nuclear reactor option would have different requirements).
With those I think you are good to go.
But it would be nice to have iron ore, silica, calcium carbonate, basalt, aluminium and a few other materials as well. We can do a lot of industrial experimentation though with whatever happens to be lying around - can start making various gases and acids etc.
So if that machine found a collection of attributes reasonably near a favored location and that prompted the first settlement to be established there what would that collection be?
I have this list of probable materials in Hellas.
-Magnetic Meteor Iron.
-Glaciers, and probabbly other ice under the soil in places.
-Thicker atmosphere.
-Not a true polar location (Not as harsh as the poles).
One other thing I think is possible is Copper Sulphate?
http://spacefellowship.com/news/art2077 … lakes.html
http://en.wikipedia.org/wiki/Copper(II)_sulfate
I am presuming that if the last part of the wet period of Mars was acid as is said, copper in the soil and rocks would have been leached out, and would end up as disolved materials in lakes in Hellas, and that when those lakes dried up, there would have been salt pans. I don't know how to get copper out of copper sulphate, but I would imagine it can be done somehow.I might also what to find salt domes and perhaps even petroleum in association with those. But, I am not thinking that such a convenience is likely to be near the site which would be selected, but maybe.
I guess a really big need would be the resources to make good glass with, but I don't know what that is yet.
Copper I have always understood to be pretty rare.
Here is a guide to glass constituents.
http://en.wikipedia.org/wiki/Glass#Glass_ingredients
The quartz sands/silica should not be a problem but we may struggle to fund calcium carbonate. In fact as the latter is useful/essential in steel production, we might have to think in terms of taking quite a lot of that material with us to begin with.
I can't really see why the denser atmosphere is an advantage. Some minimal protection against radiation? I don't think we should worry about atmopsheric pressure too much.
Petroleum seems pretty unlikely. We can make our own though, if you think it's important!
Iron ore should be pretty ubiquitous. Why is magnetic meteor iron required?
The problem with no science or exploration is that you are basically goin in blind trusting only in that data to which you have in had to make the perfect site selection for building the maximum utilization of insitu materials that is there in easy reach.....
I don't think so Space Nut. Part of the prep for a human mission would be to send a rover with analytical equipment on board = probably something like the MSL. I think we'd have a v. good idea of the landing area before we go.
The tires could alway be replaced by the wire mesh tire system the lunar rover used. I suppose its springiness would even mimic the shock absorbing ability of pneumatic tires. Zubrin seemed to think that liquid methane and liquid oxygen could be used in internal combustion engines with atmospheric carbon dioxide as a dilutant. One could also recycle the exhaust as a dilutant gas. Yes, Spacenut, if you google "utility vehicle" you'll find four other manufacturers listed. The gator struck me as cute and light, a sort of lunar rover for crossing the Rocky Mountains. Of course, it may be too small for men in space suits!
It's got to be electric, battery driven.
One thing I would remark upon, a battery on a vehicle can also be used to power many other applications around the base e.g. maybe a pneumatic drill.
We should be looking to developing wire tires on Mars asap. It would be great if the Mars colony could build its own vehicles from an early date. Wire dates will make that easier. Electric motors are relatively simply to construct. A pressurised may not be so difficult to construct.
I know it sounds a bit off-the-planet (well, it is actually).. but that gas gun concept (for launching fuel).. I wonder if you could build that on Mars, and if so would that buy you a bunch of optimisations. Less air resistance. Less orbital velocity. Less gravity acting its structure..
Sounds much more likely to succeed on Mars. Should definitely be looked into.
I think the Armadillo style simple "gas cylinder" craft might also work on Mars.
I made the subject name start similar to "Mars Colony Cement and Concrete". In fact I was considering putting this there and you can certainly move it if you want.
In this case I am hoping that forms would allow natural materials such as dune material to be "Vacuum welded/Sintered" into blocks by the material being exposed to a higher vacuum than is natural on the surface of Mars, and also with the application of heat.
Here are some links for reference:
http://en.wikipedia.org/wiki/Vacuum_cementing
http://en.wikipedia.org/wiki/SinteringThis would involve molds, a vacuum, and a heat source, and perhaps a Hydrolic Ram.
The mold itself could be evacuated, or I think more probabbly a building would be constructed where the pressure is evacuated, a large vacuum bell. This should be more practicle to do on Mars as it is now, than it is to do on the Earth (~6MB vs ~1000MB+).
I presume that people in counterpressure suits could work inside of that chamber, as easily as out on the surface of Mars.
Obviously I am attracted to the dunes because there may be a general similarity of the particles in a dune, and these might be cemented with ice, but otherwise it should be possible to shovel the stuff up.
This then would be a "Ceramic" material.
However, there has been a discussion of collecting magnetic iron from the surface of Mars. I wonder if that could be cleaned could it also be sintered? Not likely to be a high grade metal material, but maybe as good as Cast Iron? In such a sintering process, could fibers of a material with a equal or higher melt point be imbedded, to provide greater strength? Sintering occurs at a temperature below the melting point of the materials.
Another thought is could the magnetic iron collected be ground down in a "Balling Drum" to a powder, and that poweder also be used to print 3D objects inside of the vacuum bell, using Vacuum Welding/Sintering? If structured and with fiber additives, perhaps something quite strong could result, without the standard steel making process. I used to work in a place with "Balling Drums" used to grind Taconite Ore. It was a wet process.
I've certainly researched the use of basalt before now. Basalt rock seems a good candidate for sintering via concentrated solar radiation. You can use it to form useful vessels of various types, perhaps ceiling and floor tiles...and might be nicely decorative as well.
I don't need to speculate a future path. I don't need out dated modalities of frontier fantasy. Oh, how the West was won!
Look to the center of gravity- pardon my heavy handed pun.
Volume is a booming business! Where is the volume? Where is the money?! I'm not a rocket scientist, but when I play one on TV, I recommend looking at where the market is.
Chase the market like every dreamer chases Mars.
For the cliff note version, if you have made it this far- space offers energy, most likely. the market for energy is earth. LEO is better suited to offer energy to earth. Luna is better suited to support LEO. Mars is better suited to support Luna/LEO.
One cannot build a roof without a wall.
One cannot build a sentence without sense.
Look to the lightning that sheds its light on a dark night.
There too you will find the rocket that takes you to Mars.
Or not, if you prefer to remain Earth bound.
RobS wrote:...
The three decks of the capsule-shaped vehicle together have a volume of 52 cubic meters; the Space Shuttle provided 68, if I recall, so it's similar in size to the shuttle. The mass includes 1.5 tonnes for an inflatable and furniture (Zubrin used 200 kg for a two-person inflatable). I am assuming a crew of up to 7. If the inflatable fails en route they'd have to retreat into the Gryphon and the space would be very tight, but presumably people would survive. The 10 metric tonnes of cargo would be the 4 metric tonnes of consumables needed on the trip out plus 6 metric tonnes of various things the crew of 6 needs on the surface (some essential equipment, some consumables). The rest of the consumables and equipment arrives by Hohmann trajectory 2 months after the crew arrives. Ideally, the hab can be retracted, deorbited to the Martian surface, and used there as well.
The delta-v of 4.4 km/sec is carefully chosen; that's what you need to go from low Earth orbit to Mars in 6 months (4.3 plus 0.1 for mid course corrections). You need 4.1 km/sec to go from the Martian surface to low Mars orbit; very similar. The idea is to refuel the vehicle in low Earth orbit, launch to Mars, aerobrake, refuel in low Mars orbit sufficiently to land, refuel on the surface, return to low Mars orbit, refuel there sufficient for TEI, and head for Earth. The fuel in Mars orbit could be made on Phobos, Deimos, or the Martian surface and delivered. A round trip would require 55 tonnes out, maybe 5-10 tonnes to land, 55 tonnes to return to Mars orbit, and about 15-20 tonnes for TEI.I like the idea of having refueling stations in orbit at Earth and Mars, and the reusable shuttle between the two planets. These two concepts might indeed make possible Elon Musk's concept of a Mars ticket for a few hundred thousand dollars.
Bob Clark
Yes, I have always felt that is the best way to conceptualise it, so that at either end you have smaller shuttle vehicles.
The technology is obviously of supreme importance, but I think we have to see it in context:
1. There are many opportunities to offset the costs with a range of commercial schemes including meteorite/regolith collection and sale; art installations; commercial sponsorship; mining of precious metals; conducting science experiments; sale of TV and film rights; and manufacture of lightweight luxury goods such as jewelry and watches (not necessarily the whole process - perhaps just finishing on Mars with some Mars materials).
2. Once the Mars economy becomes self-sustaining ,the people of Mars can afford to subsidise the costs of transit, in particular through their own labour and material input in terms of building rocket hardware on Mars. A colony of 10,000 could probably build its own rockets and transit habs subject to importation of some specialist computer and material parts.
Large payloads of 20 plus landing on mars still has not been solved...but still 4 launches to get the 20 plus to mars, is still alot of launches to get in a 2 month window....for each unit for leg of use
Surely we could manage 2 x 2 launches (i.e. using two separate sites).
We all realize how far away from being possible this all really is, right?
Right?
Of course, I have always been the crazy one.
Stop being so gnomic Clark - can't you state what you mean clearly?
AS far as I am concerned with Musk we could get there in 10 years with the right investment.
Let me sum the state of the argument.
Wikipedia, bad. Zubrin's thoughts on anything, worse.
Mars, Luna- space. They are all so vastly different from our historical experience as to make any analogy laughable. The Frontier model is an over simplification to win hearts and minds for those who have want a fantasy to fill their canvas.
I really don’t want to waste our collective time by showing you the fallacy of some out dated historical model and how it simply cannot apply to space exploration, or by association, colonization, but I will, if I have to.
It is certainly going to be different. I think more a cross between Antarctic base, university campus and airline operations in the early days, rather than the romantic idea of the Frontier. But if people can start to get to Mars at their own cost, then the game will change.
Here's an example of a reusable transportation system. I am calling it the Gryphon shuttle (Gryphon looks cooler than Griffin, but it's basically the same design I was using before, with some modifications):
Gryphon Shuttle:
Upper deck (11.5 m3) 1.0
Middeck (21.5 m3) 1.0
Lower deck (20 m3) 1.0
Propulsion stages 3.0
Crew of 5 plus suits and possessions 1.0
Life support 3.0
Inflatable and furniture 1.5
Essential Cargo and margin 10.0 (consumables are about 4 mt)
Advanced Heat shield 1.5
TOTAL: 23 mt
CH4/LOX propellant 55.0 mt (Ve = 3.65 km/sec, ΔV = 4.4 km/sec)The three decks of the capsule-shaped vehicle together have a volume of 52 cubic meters; the Space Shuttle provided 68, if I recall, so it's similar in size to the shuttle. The mass includes 1.5 tonnes for an inflatable and furniture (Zubrin used 200 kg for a two-person inflatable). I am assuming a crew of up to 7. If the inflatable fails en route they'd have to retreat into the Gryphon and the space would be very tight, but presumably people would survive. The 10 metric tonnes of cargo would be the 4 metric tonnes of consumables needed on the trip out plus 6 metric tonnes of various things the crew of 6 needs on the surface (some essential equipment, some consumables). The rest of the consumables and equipment arrives by Hohmann trajectory 2 months after the crew arrives. Ideally, the hab can be retracted, deorbited to the Martian surface, and used there as well.
The delta-v of 4.4 km/sec is carefully chosen; that's what you need to go from low Earth orbit to Mars in 6 months (4.3 plus 0.1 for mid course corrections). You need 4.1 km/sec to go from the Martian surface to low Mars orbit; very similar. The idea is to refuel the vehicle in low Earth orbit, launch to Mars, aerobrake, refuel in low Mars orbit sufficiently to land, refuel on the surface, return to low Mars orbit, refuel there sufficient for TEI, and head for Earth. The fuel in Mars orbit could be made on Phobos, Deimos, or the Martian surface and delivered. A round trip would require 55 tonnes out, maybe 5-10 tonnes to land, 55 tonnes to return to Mars orbit, and about 15-20 tonnes for TEI.
Sounds like you have some good ideas there. I certainly think a key design feature should be that the crew can abandon the inflatable hab at any point when that becomes necessary and still survive.
So you don't have a separate supply module?
Bamboo is actually a decent structural material. Good strength/weight, and rather easy to work. Joining seems best done with lashings, actually.
You will have to have a place with air and water to grow it in. There's osmotic pressures of transpiration to consider, among many things.
I doubt we'll bio-engineer anything that could live outside until Mars is terraformed. The water vapor pressure problem is insoluble at 7 mbar dry CO2.
GW
I agree - it's a lot easier to tend the plants without having to don a space suit in any case. The Japanese use (or used to use) bamboo for scaffolding on pretty tall structures.
Musk talks about going to Mars here (in part 2):
http://www.thedailyshow.com/watch/tue-a … view-pt--1
http://www.thedailyshow.com/watch/tue-a … view-pt--2
Sadly can't access that from the UK. Do you have any highlights to report?
That article says mid latitudes (30-60 degrees) not the equator. But there must be ice near the equator somewhere, too. I said "as close to the equator as possible" for this reason.
Hellas would be interesting and low. The Chryse lowlands near the mouth of Kasei would be interesting, too, but Chryse doesn't seem to have a lot of subsurface ice. It's too bad.
P.S.: Somewhere, someone said the Dragon's heatshield seems to be only 8% the mass of the vehicle, rather than the normal 16%. What's the evidence of that? I'd like to see that info.
You're quite right - the title was rather misleading.
Bob Clark: I don't think you can do 100% aerobraking. That article for which I sent the link, about the difficulty of landing large cargos on Mars, said that a large human craft would need a parachute 100 meters across, and no one knows how to make something that big that's reliable. The problem isn't just that the atmosphere is thin, but that the zone where a chute will work isn't very tall, so the chute doesn't have enough time to work.
Zubrin assumes a landing delta-v of 700 meters per second (about 1,400 mph) and that may actually be too small.
But I agree 100% with you about water ice. The evidence of its abundance is widespread. I'd chose a landing site with known water ice near the surface in the northern hemisphere and as close to the equator as possible. That guarantees maximum sunlight for panels. As for recovering the water, you drill a shaft down into the ice at a diagonal angle and pump heated Martian air down a plastic tube in the middle of the shaft. The air flows back up along the outer walls of the shaft and picks up water vapor. The water-rich air is brought inside the ship and cooled with a heat exchanger, condensing the water. This will produce a cavity underground and eventually it will collapse, so that is a potential issue. The farther down you can drill, the better.
I agree Bob - northern hemisphere close to the equator.
This suggests that there are huge masses of ice in the equatorial region.
http://www.newscientist.com/article/dn1 … uator.html
Best of all would be a glacier that could be accessed laterally by a robot digger or robot laser/microwave machine.
3.8 km/sec and 6.4 km/sec are the numbers for Hohmann (minimum energy) transfers, which take 8-9 months each way and are not free return trajectories. If you go a bit faster (4.3 km/sec outbound and about 7 km/sec inbound) you make the trip in 6 months instead and you put yourself into a 24-month solar orbit, so if you miss Mars on the way out (say, because of damage to the craft) you come back to Earth anyway. You also cut down on consumables.
Zubrin calculates that a Falcon Heavy putting 53 metric tonnes in LEO, including a hydrogen-oxygen stage, can push 17 tonnes to trans-Mars injection, put 14 metric tonnes into orbit, and 11 metric tonnes on the surface. I suppose those numbers represent 3 metric tonnes of heat shield and retrorocket fuel and 3 tonnes of TMI staging. If you can protect the stage with your heat shield, you can probably land it on Mars as well, but that probably means a bigger heat shield and more landing fuel, so your 11 tonnes of cargo diminishes to maybe 10 or 9. As we have noted elsewhere, the "Red Falcon" project manages to put even less on the surface, probably because they are using bigger margins and RP1/LOX propellant all the way.
Nine or 10 tonnes may be enough for a 1-way trip for 1 or 2 people, but it'd be hard to include enough other stuff to make it a round trip. If you already have solar panels and a robotically drilled water well, it might be barely enough, but I doubt it. You'd do better by launching two Falcon Heavies, one with a dedicated LH2/LOX stage to which the earlier launch would dock. Both Falcon launches would need to include propulsion stages, but the one with the cargo would have a much smaller stage and your payload mass doubles; a bit more than doubles, probably. If you can land 22 or even 24 tonnes on the surface, you're getting close to the Mars Direct ERV (28.6 tonnes).
I've alwayus reckoned on getting something like 200 tonnes to orbit, so 4 Falcon Heavies, so you get 44 tonnes to the surface. There might be a requirement for smaller supply missions, landing robotic craft. So we might have more than four launchs. But 200 tonnes to LEO is "only" $1billion at $5000 per kg - and will likely be far less in 10 years' time. That's a very reasonable "platform" on which to build a mission costing somewhere between $10billion and $20 billion over ten years - max. $2 billion per annum.
Turns out that by the time you launch a ascent/descent vehicle - purely a fuel ferry from the surface of Mars, you're talking around 130 tonnes on the surface of Mars before launch. Ouch. Still its cheap..
Not sure what you are talking about here - are you talking about how much mass needs to be landed in order to be able to launch an ascent to LMO vehicle from the Mars surface? Can you break down the 130 tonnes for us? I think Apollo got off the surface of the moon with about 10 tonnes mass.
Louis, why are you talking about building rockets on Mars? I could see it several decades after human arrival, but sooner? The Falcon system is designed to be reusable. The Falcon second stage masses about 53 tonnes, fueled, and is being designed to return to the Earth's surface from low Earth orbit. A Falcon Heavy could put an entire second stage into Earth orbit and after it burns its fuel to send cargo on its way to Mars, the second stage could actually land itself on Mars, where it could be refueled and used as a rocket. It looks to me that Musk has the problem of supplying Mars with rockets solved already.
Besides, 100 people would build a pretty primitive rocket; the Falcon system requires a thousand or two. Why should 100 people build a primitive rocket when they can get a sophisticated one that has been tested many times?
You may be right. It's difficult to keep up with Musk. He is a game changer and one day he will be recognised as such.
It could be that he makes transit costs so low that my concerns our now irrelevant.
My concern is with the economics more than anything else. Far flung colonies often effectively subsidise imports. I was thinking this is a good way for the Mars colony to subsidise imports which will help it grow and prosper. If the Mars colony doesn't make Mars-Earth transit cheap then it will be obliged to pay hugely inflated prices for imports.
I think this approach may still be relevant. A Mars colony can set the transit costs at $0 if it wishes i.e. it can supply all the rockets and fuel for nothing. That will make communication between Earth and Mars cheaper than between the USA and China. Obviously it cannot do that in an unlimited sense, but by doing that it creates all sorts of economic opportunities that will generate revenue and expand the colony. Space X, even with all its resources, might find it difficult to offer such huge subsidies.
However, I am certainly not dogmatic on this point. If Musk and Space X can offer cheap reusable rockets then I am more than happy with that. I don't think the Mars colony should build rockets unless it is important to do so. There are other high priorities e.g. energy generation and agriculture.
Ok well I'll just go off in all directions
Don't have a problem with aritifical gravity. Its not that hard to put a spin on things.
Hmmm...excuse my scepticism on that one. If AG is so easy to achieved, why hasn't it been done, especially for the space station where people spend such extended time in space?
The benefits of AG are clear, but I am not convinced that it is cost effective, especially if we are travelling to a planet with substantial gravity, where we can supplement that gravity with strategically placed body weights (on the main joints, head and shoulders.
I'm not entirely convinced of the merits of trialing stuff that's really about colonisation. Exploration is one thing, but I personally think the human race needs to get a bit more civilised before we go messing up other planets. .
I think the argument for a "sufficiency first" strategy is that then everything else you want: exploration, science and so on follow on.
It's a bit precious to start talking about "messing up other planets". If there were complex ecosystem on Mars then I agree we would have an ethical responsibility not to destroy it. But as far as we know all there is dirt and ice. Besides, we have to go there to find out if there are any ecosystems there.
There are billions of planets in the cosmos. We've got to start somewhere, learning about how to live on other planets. Now is the time to go because now we have the technology. For me this is an existential challenge which we should rise to.
Had we had a sufficiency first strategy on the moon, we might well have permanent bases their now which would have yielded huge scientific advances.
As far as missions go, if you take a step back and try to see the thought-process involved, its sometimes easy to see a pattern. Certain paths being taken. Certain principles being emphasised over others. What I don't see is enough attention to mindless detail - enough trial and error of random ideas.
For instance. In situ propellant. On the surface sounds like a good idea. In practice, you just need to send a test mission without humans first. Does that rank against the fuel saving? Not sure here.
For instance. If you take in situ propellant production for granted, where do you produce it? Where do you refuel, and what?
I'll give you a concrete example. Lets suppose that space-faring vehicle (the space hab as some call it) hangs out in Mars orbit. But the propulsion is logically a separate issue. Ok then. How about this. You land first a propellant lab. Could be a rover in its own right. Could be nuclear. Could be solar. Doesn't matter for the purpose. Ok, next thing is the propulsion unit that gets you back home. Somewhere in the process the propulsion unit mates with the lab and gets fueled. Its all done robotically. Next the propulsion unit takes off for Mars orbit and sits there waiting.
So you could work a mission rather like this.
Everything you'd expect gets landed on Mars.. habitat.. ISPP.. propulsion unit. Propulsion unit takes on fuel, goes into orbit. All systems check out.
Skipping over the details, the humans launch, fly to Mars, leave a space hab in orbit, that robotically docks with the propulsion stage. On Mars their capsule refuels using the same propellant lab.
Anyhow, I left out a lot of details. I'm just posing this to point out the many permutations that I don't think have been considered yet.
Yes, there are a lot of permutations. One thing I would say in defence of my own approach: the smaller you make the lander/ascent vehicle (the more like the Apollo lander), the less propellant you have to use, the less propellant you have to make or take.